1,Main extruder
Extruder type: Conical double screw extruder
Model: SJMS51/105,SJMS 65/132
Motor: 22KW/37kw
feeder: Auto feeding
2,Mold for PVC ceiling profile /PVC wall panel
Die head: one set
calibrators: three pieces
Mold heating: one set four pieces
water tank: one piece
3,Cooling and calibranting machine
Cooling type: vacuum cooling and water cooling
Cooling machine length: 6 meters
water pump: 1 set
vacuum pump: 1 set
4,Haul off machine
Double caterpillar: rubber caterpillar
Power: 2.2kw
Window glass: moveable
5,Cutting machine
Cutting power: 1.1kw
Cutting by automatical control
Length fixed as required, adjustable
PVC ceiling making process
1,Raw material mixer
Function:Mixing all raw materials together by hot mixer and so then can compound well,then cooling by the cold mixer prevent reaction.
Working process:Automatic loading feeder--6-10min hot mixing--10-15min cooling
In order to avoid pollution, the mixer needs to be alone in a room. In addition, the mixed raw materials can be stored in silos, then transported directly from the silo to the extruder.
2,PVC ceiling profiles extrusion line
Function and working process:
Automatic loading ----Conical double screw extruder ---die mould---calibrator platform cooling----haul off device---Automatic cutting machine---Productus stacker
Special design screw for PVC powder extrusion,SIEMENS brand motor,famous brand gear box,with automatic loading and feeder
In order to cooling the products well,adopt the cauum pump and water pump,two sets water tank.All parts contact with water are made by stainless steell.
The haul off device clamped the products by the rubber block, then the movement of the rubber block pulls the product forward.
Automatic cutting machine can customized cut the final products at the required length .
It has the functions of measuring cutting and accumulative counting.It adopt with the dust collector avoid pollution.
Carry and support the cutted final product, and then arrange neatly.
Made of stainless steel, the slide rail is equipped with a rubber protective layer.
3,PVC ceiling profiles mould
We can design the mold according your requirments,mould material: 3cr17,the special high-quality mold steel
We offer the mold for 60 /65/80/85 series PVC window and doors,the co-extrusion type for ASA surface and sealing rubber.
4,PVC ceiling surface treatment machine
Ceiling surface treatment mainly includes three types: film coating, rolling coating and spraying, among which the film-coated board is the best.
The surface treatment and process of the film-covered board are the same as the pre-coated board, except that the surface of the film-covered board is (PVC film). The surface of the film-covered board is adhered firmly, without wrinkles, scratches, or falling off.
5,SWP360 Plastic crusher
The crusher used to recycling the waste products ,then cutting them into small flakes.
6,SMW-500 high speed PVC Grinding machine
The high speed PVC grinding machine used to milling the PVC flakes into powder,so the waste PVC products can be recycled use.
7,20HP Water chiller :HANGKANG ANGES brand,Danfoss compressor
Cooling the recycle water which used to cooling the products,
so it can increace the production speed and get good products surface.
8,30A air compressor
Provide the air to the mold,cylinder for haul off device,cutter,and stacker
Advantage and application for PVC ceiling
Nowadays, most of people do not just choose whitewashed walls when they dress up in the living room. Instead, they are more inclined to decorate with colorful and colorful wall panels. Extensive, it not only changes the past decoration style, but also does not need to worry about the wall dirt is not easy to remove, but many owners do not know much about wood-plastic WPC wall panels and PVC ceiling panels, the following editors will introduce the advantages of wood-plastic WPC wall panels and PVC ceiling panels.
1.Waterproof, moisture-proof and insect-proof
Relatively speaking, the service life of this kind of product will be longer than that of solid wood. Its biggest characteristics are waterproof, moisture-proof, and insect-proof. Therefore, it effectively solves the problem of easy decay and expansion deformation after absorbing water and moisture in humid and watery environments. The problem can be used in environments where traditional wood products cannot be applied.
2.Colorful and malleable
The color system of this kind of products is very rich, so there is a lot of room for users to choose from. At the same time, they can customize the required colors according to their preferences, which fully reflects the personalized style, especially some young people, who like this very much. Way of decoration.
3.High environmental protection and strong fire resistance
From the perspective of the materials currently used by the public, most of them pay more attention to the environmental performance of the products. The wood-plastic board does not contain benzene, and the formaldehyde content is 0.2, which is lower than the EO level standard. It is a European-level environmental protection standard. It saves the amount of wood used and is suitable for the national policy of sustainable development. In addition, it has strong fire resistance, self-extinguishes in case of fire, and does not produce any toxic gas.
4.Simple installation and good sound absorption
For the installation of this type of product, it does not need to be too complicated, which effectively saves operating time and costs. At the same time, it has good workability. For example, ordering, planing, sawing, drilling, etc. can be easily realized. In addition, its sound absorption The effect is good, the energy saving performance is good, and the indoor energy saving is as high as 30% or more
Application:PVC ceiling can be widely udes in living room, dining room, bathroom, kitchen or other indoor room,it can make up for the deficiency of the original building structure ,enhance the decorative effect,it also have heat insulation effect.
Relate Products
1. Why choose us
We are the first manufacturer in Qingdao to develop plastic extruders. We have 22 years of experience in mechanical manufacturing. What we pursue is machine quality and customer satisfaction. Please make sure that we have the strength to provide you with high-quality machines and perfect services.
2. What service do we provide?
Turnkry project service, 24-hour online technical service.
3. Payment terms
30% of the total amount should be paid by wire transfer as a down payment, and the balance (70% of the total amount) should be paid (at sight) before the delivery of the wire transfer or irrevocable letter of credit
4. Delivery terms:
4.1 Delivery terms: FOB Qingdao Port.
4.2 Delivery deadline: within 60 working days after receiving the advance payment, the seller shall notify the buyer to inspect. The seller should complete the packaging of the goods within 15 working days after receiving the full payment and be ready for shipment.
4.3 Loading supervision: The seller should inform the buyer of the exact loading time, and the buyer should arrange a time for supervision of the loading.
5. Warranty terms:
5.1 Warranty period: 12 months from the first day of operation of the machine in the customer's warehouse
5.2 The seller shall guarantee that the service and spare parts are free during the entire equipment warranty period.
5.3 LIFELONG service: The seller shall provide LIFELONG service (sold goods) after the 12-month warranty, and the buyer shall pay for the required spare parts.
6. Inspection:
After the machine is completed, the seller should notify the buyer to inspect before delivery, and the seller guarantees that all the goods sold are of good quality. The seller does not bear the material cost of the machine inspection in the seller's factory. The buyer should come to the seller's factory for inspection, or the buyer can invite any third party to enter the seller's factory for inspection.
7. Installation and equipment debugging:
If the buyer needs it, the seller should send a team of technicians to the buyer's factory for installation and testing, and the buyer should release the knowledge of the entire food/location and surrounding traces (aircraft, food, hotel, etc.), and charge the engineer $100 /Day/engineer's cost.