HDPE PVC Wood Plastic Composite WPC Decking Panel Fence Co-extrusion 3D Embossing Machine Production Line
This WPC machine is used for making WPC profiles by Wood and Plastic composition, such as WPC decking, WPC wall cladding, WPC fencing, WPC pergola, WPC post, etc.The WPC profile adopts two-step production process.The first step is using WPC granulating machine to make WPC pellets from recycled PP/PE material,wood powder and chemical additives.The max wood percentage can be 70%.The the WPC profile extrusion line will make the WPC pellets into WPC profiles by equip customized mold.We can equip on-line embossing machine to achieve 3D wooden pattern.
The profile produced by this production line can be sanded and brushed by sanding machine and brushing machine.
Raw material: Using Waste wood and Waste plastic WPC wood plastic machine for making WPC decking and profiles
Plastic material
|
recyccled PP/PE plastic
|
Wood material
|
wood powder from rice husk/straw,wheat husk/straw,wood sawdust,wastage wood
|
Percentage of plastic
|
25-30%
|
Percentage of wood powder
|
50-70%
|
Final product
|
WPC decking, WPC wall cladding, WPC pergola profile,WPC post, WPC fence profile, and other WPC construction profiles
|
Production process
|
raw material--mixing--granulation--extrusion and molding--surface treatment
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Machine Images
HGMSE series PP/PE WPC profile production line can continuously produce PP/PE WPC profile. The WPC profile adopts two -step production process. The granulating machine make WPC pellets using PP/PE recycled materials, wood powder and auxiliary agent. Then use this production line produce WPC profile.Customers can choose embossing machine for the production line to achieve 3D pattern performance.Customers can also make PE WPC single color or double color co-extrusion profile by adding extruders.The profile produced by this production line can be sanded and brushed by sanding machine and brushing machine.
1, WPC granulation machine
After get ready wood powder and recycled PP/PE plastic, the first step is mixing them with chemicals, then use WPC granulation machine to make WPC granules
SHMS series granulating machine is used for making WPC pellets. The WPC pellets produced by WPC granulating machine can used for making WPC product using WPC machine.The granulating machine consists of parallel double-screw extruder,water cooling system, a granulator and air conveyor cooling system.The feeder and hopper are equipped with mixer to prevent the material blocked up.If customer do not have strict requirements about the appearance of pellets, the granulator can be removed.The pellets extrude by extruder directly, then go for crusher. Can improve the production capacity.
Model |
L/D ratio |
Max.capacity |
Motor power |
Suitable material |
Max.rotating speed |
Wood powder percentage |
SHMS-65 |
40:1 |
200-220kg/h |
75kw |
Pe+wood powder |
500r/min |
≤75% |
SHMS-75 |
40:1 |
300-350kg/h |
90kw |
Pe+wood powder |
500r/min |
≤75% |
SHMS-90 |
40:1 |
500-600kg/h |
132kw |
Pe+wood powder |
500r/min |
≤75% |
2, WPC profile extrusion line
Material: recycled 30% PP/PE+70% wood powder+chemical additives.
Product: WPC decking, WPC wall cladding, WPC fence, WPC pergola..
The WPC profile extrusion line can make WPC granules into WPC products by equipping required mold, we can equip co-extrusion system and online 3D embossing device for making WPC products in high quality with wooden grain, the line also equipped with online cutting device.
Model |
HGMSE-65 |
HGMSE-80 |
Extruder model |
SJMS65/132 |
SJMS 80/156 |
Motor power |
37kw |
75kw |
Mac.Extrusion capacity |
140-160kg/h |
220-250kg/h |
Co-extruder(Optional) |
SJ35/28 |
SJ45/28 |
We have high quality
Online embossing device.it can do amazing 3D embossing design
3,WPC product wood surface making machine
Embossing machine, sanding machine, brushing machine, online embossing machine. these machines is for making WPC products with better wooden feeling design.
3.1 WPC sanding machine.This machine is used for fixing the size of single extrusion WPC product and doing surface treatment
3.2 WPC brushing machine.This machine is used for brushing the WPC product. To do the different surface on WPC product by changing the brushing roller and sanding roller
3.3 WPC brushing and sanding machine.This machine is used for doing surface treatment of different WPC product. This machine has the function of sanding machine and brushing machine.
PE WPC Products Application
The plastic shields the wood from moisture and insect damage. So there is no rotting or splintering. The wood protects the plastic from UV damage and gives you a natural feel. High Strength and rigidity, skidproof, abrasion resistance, inflammation resistance, resists moisture, insects and UV, insulation, heat insulation, resists from-40 low temperature to 75c high temperature. contains no toxic or dangerous chemicals, no preservatives, no formaldehyde, no benzene, will not pollute air or environment, can be 100% recycled and reused, also can be biodegraded.looks and feels like nature wood. Size is more stable than nature wood, no knurr. It is available in various color options. there is no need to spend hours staining or painting.can be treated like wood, such as saw, plane, glue, nail or screw. It is very easy to install.
Relate Products
Qingdao Hegu Wood Plastic Machinery co.,ltd is professional for the Whole WPC production line with turnkey Project Service since 1997.We have all the WPC machines in factory stock and can be tested at anytime.
We have different type of WPC machines to make different WPC products from different raw material,such as:
1, PVC WPC profile machine:
Material: 50%PVC+20% wood+20% caco3+ Chemical additives.
Product: WPC door frame, WPC wall panel, WPC decoration profiles indoor.
Model |
Profile Width |
Extruder model |
Motor power |
Max.extrusion capacity |
Calibrating platform length |
HGMSC-200 |
200mm |
51/105 |
22kw |
100-120kg/h |
4000mm |
HGMSC-300 |
300mm |
65/132 |
37kw |
150-180kg/h |
6000mm |
HGMSC-400 |
400mm |
65/132 |
37kw |
150-180kg/h |
6000mm |
HGMSCD-300 |
600mm |
65/132 |
37kw |
150-180kg/h |
8000mm |
HGMSC-600 |
600mm |
65/13 or 80/156 |
37 or 75kw |
150-350kg/h |
6000mm |
2, PVC WPC door machine:
Material:50% PVC+20% wood+20% caco3 +Chemical additives.
Product: Hollow Door panel, Cabinet Door, and other big profiles
Model |
Door panel width |
Door panel thickness |
Extruder model |
Motor power |
Max extrusion capacity |
Calibrating mould section |
HGMSM-800 |
800 |
20-50mm |
SJMS 80/156 |
75kw |
350-380kg/h |
2 |
HGMSM-1000 |
1000 |
20-50mm |
SJMS 92/188 |
110kw |
450-500kg/h |
3 |
HGMSM-1200 |
1200 |
20-50mm |
SJMS 92/188 |
110kw |
450-500kg/h |
3 |
3, PVC WPC board machine:
Material: 60% PVC+10% wood +20% CaCo3+ Chemical additives.
Product: Solid door panel, Furniture board, partition wall panel, decoration solid panel
Model |
SJMSB-80/156 |
SJMSB-80/173 |
SJMSB-92/188 |
Board thickness |
5-18mm |
3-30mm |
20-40mm |
Board width |
1220mm |
1220mm |
1220mm |
Max extrusion capacity |
350-380kg/h |
420-450kg/h |
500-550kg/h |
Motor power |
75kw |
90kw |
110kw |
Comparative advantage of WPC
For now, WPC material is a little more expensive than wood. But the cost is reducing as the manufacturer is finding more efficiency producing method and using recycling plastic. Even though the WPC cost higher, customers would like to pay more on it because of the advantage of this composite material.
It is environment friendly.It used recycling materialNo need to be embalmed.
No need of daily maintain, long usage life than the wood.No moisture absorbtion, no decay, insect control, no cracking, no deformation.Not sensitive to cold and hot environment.Polyolefin wood-plastic composite have good mechanical properties and can be widely used as load-bearing structural materials.95% of the raw materials of polyolefin wood-plastic materials are recycled materials, so the cost is relatively low and the products can be 100% recycled.
PVC WPC composite material increase impact strength and reduces specific gravity through micro foaming, which is truly imitated wood.
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