PP Melt Blown Facbric Making Machine for Making Face Mask

• Customization: Available
• Type: Sheet Extruder
• Plastic Processed: PP
• Model NO.: SJ-65
• Feeding Mode: One Feed
• Assembly Structure: Integral Type Extruder
• Screw: Twin-Screw
• Engagement System: Full Intermeshing
• Screw Channel Structure: Deep Screw
• Exhaust: Don′t Exhaust
• Automation: Automatic
• Computerized: Computerized
• Melt Blown Capacity: 350-450kg/Day
• Melt Blown Extruder Size: Sj65/30
• Main Motor: 22kw Siemens Brand
• Inverter: ABB Brand
• Temperature Control: Omron
• Contractor: Siemens
• Melt Blown Machine Color: Customized
• Melt Blown Material: PP
• Melt Blown Method: Extrusion-Spraying-Forming
• Melt Blown Fabric Size: 600mm
• Melt Blown Fabric Weight: 25 Gram/Square Meter
• Melt Blown Fabric Quality: Pfe95+ and Bfe99+
• Certificate: Ce Certificate
• Melt Blown Cloth Use: Medical Mask, N95 Mask, Filter Material
• Melt Blown Mold: Spraying Mold
• Transport Package: Film Wrapping, Wooden Case, Strong Pallet
• Specification: 600mm
• Trademark: Tongsan
• Origin: China
• HS Code: 84772090
• Production Capacity: 10 Sets/Month

Product Description

PP melt blown fabric extrusion machine line for making filter cloth

1 Advantage of our machine 

1, The filtrability of PP melt blown fabric made by our machine can be more than PFE95+.

2, The fltrability of PP melt blown fabric made by our machine is very stably to be PFE95+ even tested after many days.

3, our machine can make stably production for high quality PP melt blown fabric with filtrability more than PFE95+2 Detailed technical data 

Models	600mm line	800mm line	1200mm line	1600mm line
Extruder Size	65/30	75/30	90/30	105/30
Melt blown Fabric Width	600mm	800mm	1200mm	1600mm
Main motor power	22KW	30KW	55KW	75KW
Power Consumption	65KWH	75KWH	100KWH	120KWH
Machine Length	12 m	12m	15m	16m
Production capacity	350-450kg/day	400-500kg/day	900-1000kg/day	1200-1500kg/day

3.Consists of PP melt blown fabric making machine 

No.	Name	Number
1	Single screw extruder	1 set
2	Network changer	1 set
3	Melt metering pump	1 set
4	Head die and spinneret	1 set
5	Hot air systems	1 set
6	Networking machines	1 set
7	Electrostatic processor	1 set
8	Automatic cutting and rewinder (friction type)	1 set
9	Vacuum burner	1 set
10	Ultrasonic cleaning machine	1 set

4.Machine detailed pictures 

 

1, Material auto mixing and feeding machine

the mixer is fully made by stainless steel.

the auto feeding is by vacuum suction

the hopper with drying fuction

2, SJ65/30 Extruder machine

Special design screw for PP melt blown

Aluminum high quality heater

special water cooling design for feeding zone

3, hydraulic screen changer

automatic screen changer

no leaking material

4, melt metering pump

Special designed for PP melt blown fabric material

Accurate flow control

5, Die head and Spinneret plate

high quality mold material

hole of Spinneret: 0.25mm

Connection type: down spraying

Fabric width: 600mm

6, Fabric forming machine 

Forming type: Mesh belt forming

Width of belt: 1000mm

Machine height adjustment: motor lifting

Machine moving method: wheels moving

7, Roost blower

Strong power: 37 KW

Low noise with noise insulation system

Safety operation with pressure adjustment

8, Air heating device

Fast heating system: 60kw

Temperature control system: automatic

Big air tank with heat insulation

9, electrostatic device

strong electrostatic: 100KV

Double faces processing

double times for each face

10,auto online split cutting machine

Online automatic splitting

splitting width: adjustable

quantity of knives: 3-4 pcs

11, winding machine

max winding width: 800mm

max winding diameter: 500mm

winding type: automatic winding

easy change winding rolls

12, Electric control system

ABB inverter control

Siemens contractor

Omron temperature control

Siemens PLC system is optional5.PP melt blown fabric application

Melt-blown non-woven fabric is a kind of rapid development in the production of non-woven fabric. It is known as the one-step polymer production process with the shortest process abroad. Its products have many obvious advantages such as high filtration efficiency, low resistance, flexibility, and the network can bind and bond itself. Therefore, it is widely used in various countries, and its main uses are medium-efficiency and sub-efficiency filtration, including air filtration and acid destruction. Liquid filtration food hygiene filtration, industrial dust mask manufacturing, etc., in addition, can also be used as medical and hygiene products, industrial precision wipes, thermal insulation materials, oil-absorbing materials, battery separators, imitation leather base cloth and so on. In many ways, its performance is better than similar products of traditional textiles. With the continuous development of post-processing technology, the application fields of melt-blown non-woven fabrics will be more extensive.
1. Application in the field of air purification Used in air purifiers, as a sub-efficient and efficient air filter element, and for coarse and medium-efficiency air filtration at large flow rates. It has the advantages of low resistance, high strength, excellent acid and alkali resistance, corrosion resistance, stable efficiency, long service life and low price. There is no fluff in the gas purified by the filter.

2. Application in the field of medical and health The dust-proof mouth made of melt-blown cloth has small breathing resistance, no sulking, and the dust-proof efficiency is as high as 99%. It is widely used in hospitals, food processing, mines and other workplaces that require dust and anti-bacterial products after special treatment. The anti-inflammatory and analgesic film made has good breathability, no toxic and side effects, and is easy to use. SMS products combined with spunbond cloth are widely used in the production of sanitary products such as surgical clothes and hats.
3. Liquid filter material and battery separator Polypropylene meltblown cloth is used to filter acidic and alkaline liquids, oil, oil, etc. It has very good performance, has been regarded as a good separator material by the battery industry at home and abroad, and has been widely used, not only reduces battery costs, The process is simplified, and the weight and volume of the battery are greatly reduced.

4. Oil-absorbing materials and industrial wipes Various oil-absorbing materials made of polypropylene melt-blown cloth can absorb oil up to 14-15 times its own weight. It is widely used in environmental protection projects and oil-water separation projects. In addition, it can be used as a clean material for oil and dust in industrial production. These applications have fully utilized the characteristics of polypropylene itself and the adsorption of ultrafine fibers produced by meltblown.

5. Warm materials The average diameter of melt-blown ultrafine fibers is between 0.5 and 5m, the specific surface area is large, a large number of fine pores are formed in the cloth, and the porosity is high. A large amount of air is stored in this structure, which can effectively prevent heat loss, and has excellent thermal insulation, and is widely used in the production of clothing and various insulation materials. Such as leather jackets, ski shirts, cold clothes, cotton village cloth, etc., it has the advantages of light weight, warmth, no moisture absorption, good breathability, no moldy rotten.