16-63mm Plastic PPR PE HDPE Electric Wire Threading Pipe Tube Production Line

• Warranty: Engineer Oversea Service
• Product Type: PE Pipe
• Screw No.: Double-screw
• Automation: Automatic
• Computerized: Computerized
• Certification: CE
• Model NO.: SJ-65/33
• Customized: Customized
• Condition: New
• After-sales Service: 12 Month
• Production Speed: 8-20m/Min
• Capacity: 80-140kg/H
• Main Motor: Siemens
• Motor Power: 30kw
• Inventer: ABB
• Temperature Controller: Omron
• PLC Controller: Optional
• Qarranty Period: One Year
• Delivery Time: 30-60 Days
• Transport Package: Sea Worth Package
• Specification: SJ65/33
• Trademark: TONGSAN
• Origin: China
• HS Code: 84772090
• Production Capacity: 100 Sets One Year

Product Description

PP PE PPR plastic pipe making machine

The production line adopts unique mold and sizing sleeve design,which can produce PE/HDPE/PPR/PP solid pipe continuously and stably.PE/HDPE pipe has the features of good low-temperature impact resistance,good resistance to stress cracking,corrosion resistance,non-toxicity flexibility etc.Widely used in water supply,water drainage,gas transmission,threading and other fields

Model	Pipe diameter	Extrusion capacity	Extruder model	Motor power
TSPEG-63	16-63mm	70-90kg/h	65/33	37kw
TSPEG-110	32-110mm	90-110kg/h	65/33	45kw
TSPEG-160	50-160mm	140-160kg/h	75/33	75kw
TSPEG-250	75-200mm	180-200kg/h	75/33	90kw
TSPEG-315	10-315mm	250-280kg/h	90/33	110kw

Advantages of machine
 

1. The extruder adopts frequency converter control which has the features of easy adjustment, reliable running, stable working and low energy consumption. It adopts independent electric cabinet and it is easy for the whole machine's centralized control and operation.

2. The screw bolt and barrel of the extruder is made of good quality nitriding steel. The design is reasonable and the plasticizing effect is excellent and it features stable production.

3. Shaping of the pipe adopts center material feeding mold and vacuum sizing. Cooling method is the combination of spraying and leach so the precision of the pipe size is high and the outlook is good.

4. It adopts special-purpose roller type tractor and the pipe will not deform easily due to plasticity.

5. Soft pipe rolling machine adopts torque motor control which overcomes disadvantage of tension. It adopts independent electric cabinet control which is convenient for independent control and operation during production.

6. When producing small diameter pipe change winder to coiler for hard pipe and equip the line with suitable extruding mold, hard pipe can be produced. When producing big diameter pipe, it shall adopt caterpillar type tractor and change winder to pipe rack and equipped with suitable extruding mold and pipe cutting device to produce hard pipe.

Machine details
Machine lists

No.	Equipment list for PP PE PPR pipe manufacturing plant	Quantity
1	Mixing machine	1 set
2	Auto feeder	2 sets
3	Single screw extruder	1 set
4	Die head and sizing mold	customized
5	1st vacuum cooling tank	1 set
6	2nd water cooling tank	1 set
7	haul off device	1 set
8	auto cutting machine	1 set
9	Laser printer or ink jet printer	1 set
10	Plastic pipe stacker	1 set
11	Plastic pipe automatic winder machine	1 set
12	Waste products crushing machine	1 set
13	Spare pparts for production line	1 set
14	Air compressor	1 set
15	Water chiller	1 set

(1)High quality single screw extruder

According to different diameetr of pipe, equipped with different model screw extruder.
with auto feeding machine and dryer hopper.
Simens brand motor
ABB frequency inverter.
Omron temperature controller.

 

(2) Professional designed die head and mould

The diameter of the pipe can be 16-630mm.
Made of Mould steel.

(3)Vacuum calibrating tank and water cooling tank

According to the different diameter of pipe. euqipped different quantity of tanks.
6m length equipped with vacuum pump and water pump.
The part which connect with water is made of stainless steel.

(4)Hual off machine

Smaller diameter pipe and big diameter pipe use different haul off machine.
 

(5)Double station winding machines or Cutting and staker

About HDPE Pipe Application
 

HDPE pipe is a replacement product of traditional steel pipe and PVC drinking water pipe.

HDPE pipes must bear a certain pressure. PE resins with high molecular weight and good mechanical properties are usually used, such as HDPE resins. LDPE resin has low tensile strength, differential pressure resistance, poor rigidity, poor dimensional stability during molding and difficult connection, and is not suitable as a material for water supply pressure pipes. However, due to its high hygienic index, LDPE especially LLDPE resin has become a common material for the production of drinking water pipes. LDPE and LLDPE resins have low melt viscosity, good fluidity and easy processing, so their melt index can be selected in a wide range, usually with MI between 0.3-3g/10min.

HDPE pipe is a good pipeline. It should not only have good economy, but also have a series of advantages such as stable and reliable interface, impact resistance, crack resistance, aging resistance, corrosion resistance, etc. Compared with traditional pipes, HDPE piping system has The following series of advantages:

1,Reliable connection: The polyethylene pipe system is connected by electric heat melting, and the strength of the joint is higher than the strength of the pipe body.

2,Good low-temperature impact resistance: The low-temperature embrittlement temperature of polyethylene is extremely low, and it can be used safely in the temperature range of -60-60ºC. During construction in winter, because the material has good impact resistance, the pipe will not be brittle.

3,Good stress crack resistance: HDPE has low notch sensitivity, high shear strength and excellent scratch resistance, and its environmental stress crack resistance is also very outstanding.

4,Good chemical resistance: HDPE pipelines can withstand the corrosion of a variety of chemical media, and the chemical substances in the soil will not cause any degradation to the pipeline. Polyethylene is an electrical insulator, so it will not rot, rust or electrochemical corrosion; in addition, it will not promote the growth of algae, bacteria or fungi.

5,Aging resistance and long service life: The polyethylene pipe containing 2-2.5% evenly distributed carbon black can be stored or used outdoors for 50 years without being damaged by ultraviolet radiation.

6,Good wear resistance: The comparison test of the wear resistance of HDPE pipes and steel pipes shows that the wear resistance of HDPE pipes is 4 times that of steel pipes. In the field of mud transportation, HDPE pipes have better wear resistance than steel pipes, which means that HDPE pipes have a longer service life and better economy.

7,Good flexibility: The flexibility of HDPE pipeline makes it easy to bend. In engineering, obstacles can be bypassed by changing the direction of the pipeline. In many cases, the flexibility of the pipeline can reduce the amount of pipe fittings and reduce installation costs.

8,Small water flow resistance: HDPE pipe has a smooth inner surface, and its Manning coefficient is 0.009. The smooth performance and non-adhesive characteristics ensure that HDPE pipes have a higher conveying capacity than traditional pipes, and also reduce the pressure loss of the pipeline and the energy consumption of water transmission.

9,Convenient handling: HDPE pipes are lighter than concrete pipes, galvanized pipes and steel pipes. It is easy to handle and install. Lower manpower and equipment requirements mean that the installation cost of the project is greatly reduced.

10,Various new construction methods: HDPE pipeline has a variety of construction technologies. In addition to traditional excavation methods, it can also use a variety of new non-excavation technologies such as pipe jacking, directional drilling, liner, It is a good choice for some places where excavation is not allowed.

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