WPC Decking Machine / Waste Plastic HDPE Wood Powder Composite Profiles Making Machine

• Customization: Available
• After-sales Service: Engineer Oversea Service
• Warranty: 12 Monthes
• Model NO.: SJMS65/132
• Product Type: PE WPC Profiles Machine
• Screw: Double-Screw
• Automation: Automatic
• Computerized: Computerized
• Certification: CE
• Customized: Customized
• Raw Material: Waste PP/PE +Wood Powder
• Products: PP PE WPC Profiles
• Capacity: 160-240kg/H
• Application: Outdoor Lanscapes
• Main Motor: Siemens Beide
• Inventer: ABB or Delta
• Temperature Controller: Omron
• Transport Package: Sea Worth Package
• Specification: SJMS65/132
• Trademark: HEGU
• Origin: China
• HS Code: 84772090
• Production Capacity: 160-240kg/H
• Package Size: 60.00cm * 60.00cm * 60.00cm
• Package Gross Weight: 1000.000kg

Product Description

I,WPC decking machine / Waste Plastic HDPE Wood Powder Composite Profiles Making Machine

This Plastic  lumber machine Wood Plastic Composite Profiles Making Extruder Production Line is used for making WPC profiles by Wood and Plastic composition, such as WPC decking, WPC wall cladding, WPC fencing, WPC pergola, WPC post, etc.

HGMSE series PP/PE WPC profile production line can continuously produce PP/PE WPC profile.The WPC profile adopts two-step production process.The first step is using WPC granulating machine to make WPC pellets from recycled PP/PE material,wood powder and chemical additives.The max wood percentage can be 70%.The the WPC profile extrusion line will make the WPC pellets into WPC profiles by equip customized mold.We can equip on-line embossing machine to achieve 3D wooden pattern.The profile produced by this production line can be sanded and brushed by sanding machine and brushing machine.

1,Application for the WPC decking machine
The PE WPC profile extrusion line is suitable for producing the hollow/solid PE WPC profiles. This profile has the advantage of fireproof, waterproof,  moisture proof, moth proof, mildew proof and environment friendly. It is mainly used for extruding outdoor decorative WPC profiles, such as gardening landscapes, outdoor landscapes, pallets etc.
This extrusion line is for producing co-extrusion PP/PE WPC decking. The decking surface can be made into wood grain by co-extruder. Further more, the machine can be equipped with on-line embossing device the surface can be made into 3D wood grain. The WPC decking has a series of advantage including water-proof, insect prevention, ageing resistant, easy installation, environment friendly and good weathering resistance.

2,Raw material: Using Waste wood and Waste plastic WPC wood plastic machine for making WPC decking and profiles

Material	Mixing quantity	Notes
Recycled PP/PE plastic	25-30kgs	cleaned, crushed, dryer
Wood fiber material	50-70kgs	processed to 40-100mesh wood powder,wood powder from rice husk/straw,wheat husk/straw,wood sawdust,wastage wood
Chemical additives	5-10kgs	pigments, coupling agent, lubricant, anti-UV agent, anti-oxygen agent, CaCo3
Approximately WPC material cost	around 0.5 USD/kg	according to China material cost

3,Wood plastic WPC production line investment
We are professional for the complete wood plastic manufacturing plant, we will equip different WPC machines according to customer's requirements, below is the approximately cost for our WPC plants for reference

WPC plant	Smallest WPC plant	Small WPC plant	Medium WPC plant	Economic WPC plant
Approximately Production capacity (daily production for 24 hours working)	1200-1500kgs	3000-3600kgs	6000-7000kgs	9000-10000kgs
Approximately Machine cost	80000-130000 USD	130000-160000 USD	160000-230000 USD	250000-350000 USD
Suggested mini factory size	500 square meter	700 square meter	800 square meter	1200 square meter
Approximately installation power	200-300kw	300-500kw	400-600kw	500-800kw

II,Machine Images
Produce process: raw material--mixing--granulation--extrusion and molding--surface treatment

Item	Machine Name	Function
1	PP PE waste plastic recycling machine	To recycled waste plastic PP PE to clean small plastic flakes
2	Wood chipper/Wood milling machine/Wood powder dryer	To get finished 80 mesh dryer wood powder
3	WPX mixer	To mix wood powder,plastic and other chemical
4	WPC granulating machine	To make WPC powder to WPC pellets
5	WPC profile making machine	To make WPC pellets to different WPC profile
6	Surface treatment machine	Embossing machine,Sanding and brushing machine
7	Auxiliary machines	Water chiller, air compressor

HGMSE series PP/PE WPC profile production line can continuously produce PP/PE WPC profile. The WPC profile adopts two -step production process. The granulating machine make WPC pellets using PP/PE recycled materials, wood powder and auxiliary agent. Then use this production line produce WPC profile.Customers can choose embossing machine for the production line to achieve 3D pattern performance.Customers can also make PE WPC single color or double color co-extrusion profile by adding extruders.The profile produced by this production line can be sanded and brushed by sanding machine and brushing machine.  

1, WPC granulation machine

After get ready wood powder and recycled PP/PE plastic, the first step is mixing them with chemicals, then use WPC granulation machine to make WPC granules
SHMS series granulating machine is used for making WPC pellets. The WPC pellets produced by WPC granulating machine can used for making WPC product using WPC machine.The granulating machine consists of parallel double-screw extruder,water cooling system, a granulator and air conveyor cooling system.The feeder and hopper are equipped with mixer to prevent the material blocked up.If customer do not have strict requirements about the appearance of pellets, the granulator can be removed.The pellets extrude by extruder directly, then go for crusher. Can improve the production capacity.

Model	L/D ratio	Max.capacity	Motor power	Suitable material	Max.rotating speed	Wood powder percentage
SHMS-65	40:1	200-220kg/h	75kw	Pe+wood powder	500r/min	≤75%
SHMS-75	40:1	300-350kg/h	90kw	Pe+wood powder	500r/min	≤75%
SHMS-90	40:1	500-600kg/h	132kw	Pe+wood powder	500r/min	≤75%

2, WPC profile extrusion line

Material: recycled 30% PP/PE+70% wood powder+chemical additives.
Product: WPC decking, WPC wall cladding, WPC fence, WPC pergola..
 

The WPC profile extrusion line can make WPC granules into WPC products by equipping required mold, we can equip co-extrusion system and online 3D embossing device for making WPC products in high quality with wooden grain, the line also equipped with online cutting device.
 

Model	HGMSE-65	HGMSE-80
Extruder model	SJMS65/132	SJMS 80/156
Motor power	37kw	75kw
Mac.Extrusion capacity	140-160kg/h	220-250kg/h
Co-extruder(Optional)	SJ35/28	SJ45/28

 

We have high quality Online embossing device.it can do amazing 3D embossing design



3,WPC product wood surface making machine

Embossing machine, sanding machine, brushing machine, online embossing machine. these machines is for making WPC products with better wooden feeling design.

WPC sanding machine
This machine is used for fixing the size of single extrusion WPC product and doing surface treatment

WPC brushing machine
This machine is used for brushing the WPC product. To do the different surface on WPC product by changing the brushing roller and sanding roller

WPC brushing and sanding machine
This machine is used for doing surface treatment of different WPC product. This machine has the function of sanding machine and brushing machine.

 

III,Relate Products

Qingdao Hegu Wood Plastic Machinery co.,ltd is professional for the Whole WPC production line with turnkey Project Service since 1997.We have all the WPC machines in factory stock and can be tested at anytime.
 
We have different type of WPC machines to make different WPC products from different raw material,such as:

1, PVC WPC profile machine:
Material: 50%PVC+20% wood+20% caco3+ Chemical additives.
Product: WPC door frame, WPC wall panel, WPC decoration profiles indoor.

Model	Profile Width	Extruder model	Motor power	Max.extrusion capacity	Calibrating platform length
HGMSC-200	200mm	51/105	22kw	100-120kg/h	4000mm
HGMSC-300	300mm	65/132	37kw	150-180kg/h	6000mm
HGMSC-400	400mm	65/132	37kw	150-180kg/h	6000mm
HGMSCD-300	600mm	65/132	37kw	150-180kg/h	8000mm
HGMSC-600	600mm	65/13 or 80/156	37 or 75kw	150-350kg/h	6000mm

2, PVC WPC door machine:
Material:50% PVC+20% wood+20% caco3 +Chemical additives.
Product: Hollow Door panel, Cabinet Door, and other big profiles

Model	Door panel width	Door panel thickness	Extruder model	Motor power	Max extrusion capacity	Calibrating mould section
HGMSM-800	800	20-50mm	SJMS 80/156	75kw	350-380kg/h	2
HGMSM-1000	1000	20-50mm	SJMS 92/188	110kw	450-500kg/h	3
HGMSM-1200	1200	20-50mm	SJMS 92/188	110kw	450-500kg/h	3

3, PVC WPC board machine:
Material: 60% PVC+10% wood +20% CaCo3+ Chemical additives.
Product: Solid door panel, Furniture board, partition wall panel, decoration solid panel
 

Model	SJMSB-80/156	SJMSB-80/173	SJMSB-92/188
Board thickness	5-18mm	3-30mm	20-40mm
Board width	1220mm	1220mm	1220mm
Max extrusion capacity	350-380kg/h	420-450kg/h	500-550kg/h
Motor power	75kw	90kw	110kw

Comparative advantage of WPC
For now, WPC material is a little more expensive than wood. But the cost is reducing as the manufacturer is finding more efficiency producing method and using recycling plastic. Even though the WPC cost higher, customers would like to pay more on it because of the advantage of this composite material.
 

 It is environment friendly.It used recycling materialNo need to be embalmed.

 No need of daily maintain, long usage life than the wood.No moisture absorbtion, no decay, insect control, no cracking, no deformation.Not sensitive to cold and hot environment.Polyolefin wood-plastic composite have good mechanical properties and can be widely used as load-bearing structural materials.95% of the raw materials of polyolefin wood-plastic materials are recycled materials, so the cost is relatively low and the products can be 100% recycled.
 

PVC WPC composite material increase impact strength and reduces specific gravity through micro foaming, which is truly imitated wood.

IV,About our company


V,Our customer

Asia
Afghanistan	Bahrain	Bangladesh	India	Indonesia
South Korea	Kuwait	Malaysia	Mongolia	Oman
Pakistan	Qatar	Saudi Arabia	SriLanka	Turkey
UAE	Vietnamese	Yemen
Africa
Algeria	Burundi	Cameroon	Botswana	Congo
Egypt	Djibouti	Ethiopia	South Africa	Cote Divoire
Kenya	Libya	Mali	Mauritius	Morocco
Nigeria	Sudan	Tanzania	Tunisia	Uganda
Europe
Belgium	Bulgaria	Poland	Belarus	Georgia
Kazakhstan	Kyrgyzstan	Uzbekistan	Tajikistan	Turkmenistan
Ukraine	Lithuania
America
Chile	Colombia	Dominica	Ecuador	Mexico
Peru	Uruguay	Venezuela

Our advantage
A.22 years manufacturer for plastic extruder machines,
B.50 professional engineer 
C,5Q Strict quality control with CE
D.20+ years Professional Foreign Trade Service
E,Free machine running
F,Turnkey project service

Quality is Our Culture
Since 1997,Qingdao Tongsan has been focusing on plastic extrusion machines .Now have the corrugated pipe machine serious,plastic hollow sheet machines,plastic pipe serious,plastic sheet serious.Our professional engineer always committed to the improvement of machine quality

Customer satisfaction is our pursue
All behaviors will be based on better and more considerately meeting the needs of consumer to offer customized service.

Turnkey Service Provider
Let customer experience a sense of entitle,respond within 24 hours,solve problem within 48 hours.We will work 24hours*7days for the after-sell service.

Pursuit of Excellence
Devoting to the research,development and production of various plastic extrusion machines.It is always making innovations and keeping up with the times.

FAQ
1. Why choose us
We are the first manufacturer in Qingdao to develop plastic extruders. We have 22 years of experience in mechanical manufacturing. What we pursue is machine quality and customer satisfaction.
We only choose qualified supplier -- Tongsan excellent partner
We work closely with world famous brand,your equipment can also be equipped with any famous brand as you wish,such as  Siemens motor,ABB inventer,Omron temperature controller,Siemens electric devices,etc.

2. What service do we provide?
Perfect service system:
1.We will provide the Feasibility Analysis Report for your project.
2.We will provide the model selection and technical parameter of  our  machinery.
3.We will provide the design for the plant and electric power accounting for the facilities.
4.We will provide the design for plastic formula according to the products requirement.
5.We will provide the technology of plastic product surface treatment if need.
6.We will provide technique training for your operator.
7.We will provide solution for the production problem .
8.We will install and  test the machine in customer's factory.
9.We will provide turnkey project to customers. 

3. Payment terms
30% of the total amount should be paid by wire transfer as a down payment, and the balance (70% of the total amount) should be paid (at sight) before the delivery of the wire transfer or irrevocable letter of credit

4. Delivery terms:
4.1 Delivery terms: FOB Qingdao Port.
4.2 Delivery deadline: within 30-60 working days after receiving the advance payment, the seller shall notify the buyer to inspect. The seller should complete the packaging of the goods within 15 working days after receiving the full payment and be ready for shipment.
4.3 Supervised loading: The seller should inform the buyer of the exact loading time, and the buyer should arrange the scope of supervised loading.

5. Warranty terms:
5.1 Warranty period: 12 months from the first day of operation of the machine in the customer's warehouse
5.2 The seller shall guarantee that the service and spare parts are free of charge during the entire equipment warranty period.
5.3 LIFELONG service: After the 12-month warranty, the seller shall provide LIFELONG service for the sold goods, and the buyer shall pay for the required spare parts.

6. Inspection :
After the machine is completed, the seller should notify the buyer to inspect before delivery, and the seller guarantees that all the goods sold are of good quality. The seller does not bear the material cost of the machine inspection in the seller's factory. The buyer should come to the seller's factory for inspection, or the buyer can invite any third party to enter the seller's factory for inspection.

7. Installation and equipment debugging:
If the buyer needs it, the seller should send a team of technicians to the buyer's factory for full-line operation of installation and testing, and the buyer should lift the price of the entire food/location and group purchase information (aircraft, food, hotel, etc.), and charge the engineer 100 USD/day/engineer's cost.