Celluka Foam 3-40mm WPC Solid Door Board Manufacturing Machine

• Product Type: PVC Board
• Board Layers: Single Plate
• Screw No.: Double-screw
• Automation: Automatic
• Computerized: Computerized
• Certification: CE
• Model NO.: TS-1220
• Customized: Customized
• Condition: New
• WPC Board Material: PVC and Wood Composition
• WPC Board Making Method: WPC Board Extrusion Machine
• WPC Board Production Processing: Mixing-Extrusion-Molding-Cooling-Cutting-Auxiliary
• WPC Board Width: 1200mm
• WPC Board Thickness: 3-40mm
• WPC Board Type: Solid Foam Board
• Machine Color: Customized
• Extruder: 80/173
• Main Motor Power: 75kw
• Capacity: 300-400kg/Hour
• Cutting Type: Online Auto Cutting
• Board Surface Treatment: Painting,Laminating, Hot Stamping
• Density of WPC Board: 0.4-0.8gram/Cm3
• Control System: Auto Siemens PLC Control
• Inverter: ABB Brand
• Transport Package: Film Wrapping, Wooden Case, Strong Pallet
• Specification: 700-1200mm
• Trademark: Tongsan
• Origin: China
• HS Code: 84772090
• Production Capacity: 10 Sets/Month

Product Description

PVC wood WPC foam board making machine for furniture panel or door panel
Description of WPC foam board making machine
This WPC board production line uses PVC and wood fiber as raw material, by semi-crust or full-crust foaming technology, to make WPC solid boards/panels with low density for 0.45-0.8gram/cm3, the WPC foam boards are widely used for making furniture panel, construction formwork, partition wall....

 

Raw material	PVC, wood powder, CaCo3, Chemicals
Product width	1220mm
Product thickness	3-45mm
Machine size	30m*3m*4m (length*width*height)
Installation power	200-250kw
Water required	chilled water less than 18 degree

 

Models of WPC foam board making machine
According to make different thickness of WPC foam board, we have different models WPC foam board extrusion line.

WPC foam board extrusion line	Product size	Capacity
SJMS80/156	Width: 1220mm,  Thickness:3-18mm	250-350kg/h
SJMS80/173	Width: 1220mm Thickness: 5-35mm	300-400kg/h
SJMS92/188	Width: 1220mm Thickness: 5-45mm	400-500kg/h

Equipment list of WPC foam board extrusion line:
The WPC foam board extrusion line includes auto feeder, extruder, die head, calibrators, cooling bracket, haul off machine, cutting machine, stacker.

Items	Machine	Quantity	Notes
1.1	SJMS80/173 Conical double screw extruder	1 set	With auto feeder
1.2	Mold and calibrators for 1220mm width , and 18-35mm thickness	1 set	With 5 lips
1.3	WPC board calibrating device	1 set	5 calibrators
1.4	Cooling bracket, it can equip online embossing and online hot transferring or laminating machine.	1 set	5 meters length
1.5	Protection film coating device	1 set	Double face type
1.6	Haul-off machine	1 set	10 groups of rollers
1.7	Width(Edge) cutting machine	1 set	Two sides cutting
1.8	Length Cutting machine	1 set	Fixed length auto cutting
1.9	Dust suction machine	1 set	collecting cutting dust
1.10	Product stacker	1 set	3 meters
1.11	Siemens PLC Electric control system	1 set	High quality world famous

Auxiliary equipments for making WPC foam board
For complete line to make WPC foam board, customer shall need to equip below auxiliary machines.

No.	Machine	Quantity	Usage
1	SHRL500/1000 mixer	1 set	For mixing material
2	Die head for 3-15mm thickness	1 set	For small thickness WPC board
3	PVC WPC Crusher and miller	1 set	for recycling the wastage in production
4	20HP Water chiller	1 set	for providing cooled water
5	30A screw air compressor	1 set	for providing air
6	Lamination or hot stamping machine	1 set	for surface beautiful design make

Picture of WPC foam board making machine
we have WPC foam board machine in our factory stock now. we can show you machine running video.

 

Conical double screw extruder with auto feeder: special designed extruder screw for high foaming WPC board products making.

 

 

die head, mold and calibrator: the calibrators are cooled by water,the water can be cycling use with water chiller.

 

cooling stacker: the cooling stacker is used for cooling the WPC foam board to ensure the flatness of the board.

 

 

haul off machine: WPC foam board requires very strong haul off force,so that we equip 8-10 pairs rubber rollers for haul off.

 

 

edge cutting: cut the WPC foam board into required width, cut away the waste edges,
the cutting wastage can be recycled and reuse again.

 

length cutting: WPC foam board automatic length cutting machine

 

product stacker: WPC foam board auto stacking system, length 3meters

 

 

electricity control: 
The complete WPC foam board extrusion line can be made with Siemens PLC control system,
the electric parts are ABB brand inverters, Omron brand temperature control, Siemens contractors.



WPC board production cost reference

No.	Size(mm)	Weight (Kg)	Material cost (USD)	Electric and  manpower cost  (USD)	Total Production  cost (USD)
1	1220*2440*7	9.5	7.6	2	9.6
2	1220*2440*10	13.5	10.8	2	12.8
3	1220*2440*12	16	12.8	2	14.8
4	1220*2440*15	20	16	2	18
5	1220*2440*18	24	19.2	2	21.2
6	1220*2440*20	27	21.6	2	23.6

WPC board finished products

 

 

We provide Reliable Turnkey Project service

1, We will provide the Feasibility Analysis Report for the wood-plastic project.
2, We will provide the model selection and technical parameter for wood-plastic machinery.
3, We will provide the design for the plant and electric power accounting for the facilities.
4, We will provide the design for wood-plastic formula according to the product requirements.
5, We will provide the technology of wood-plastic product surface treatment
6, We will provide technique training for operator.
7, We will provide solution for the practical problem during the production.
8, We will install and test the machine for free.
9, We will provide turnkey project to customers.

WE PROVIDE COMPREHENSIVE INSTALLATION AND TRAINING SERVICE OVERSEAS

1, We shall help customer to prepare the material, electricity and other running conditions for the WPC factory running.

 

2, We will send our engineer's to customer's factory for installation all the machines and running all the machines

 

3, Our engineer shall also teach customer's engineer how to operate our machine.

 

4, If the  customer's engineer has any problem in the cooperation, they can contact our service team to do online training.

WE PROVIDE EXPERIENCED FORMULA AND TECHNOLOGY SUPPORT

1, We have developed our own formulation by many times of machine testing according to different raw material and product quality requirements.



2, Our PP PE WPC extrusion machine adopts double-step extrusion processing which can use max.70% wood powder and recycled PP/PE plastic flakes.


3, Our PVC WPC extrusion machine can make foamed WPC products by max.40% wood powder without material burning problem.


4, We also can help customer to develop its own formulation according to customer's raw material and market demands.

WE WILL PROVIDE EXCELLENT AFTER SELL SERVICE

1, WARRANTY PERIOD: 12 MONTHS, STARTING FROM THE FIRST DAY OF RUNNING MACHINES IN CUSTOMER'S WAREHOUSE


2, SELLER SHALL GRANT: SERVICES AND SPARE PARTS, FREE-OF-CHARGE SERVICE THROUGHOUT THE ENTIRE EQUIPMENT WARRANTY PERIOD.


3, LIFELONG SERVICE: WE SHALL PROVIDE LIFELONG SERVICE FOR THE SOLD GOODS