110-315mm Sj90 HDPE Double Wall Corrugated Pipe Extruder Making Machine

• Customization: Available
• Warranty: 12 Month
• Product Type: Plastic Corrugated Pipe
• Model NO.: SJ90
• Automation: Automatic
• Computerized: Computerized
• Certification: CE
• Customized: Customized
• Condition: New
• After-sales Service: Engineer Oversea Service
• Production Speed: 2-6m/Min
• Capacity: 40-80kg/H
• Main Motor Power: 75kw/45kw
• Motor Brand: Siemens
• Inventer: ABB
• Temperature Controller: Omron
• Contactor: Schneider
• Transport Package: Sea Worth Package
• Specification: SJ90/33 *SJ75/33
• Trademark: TONGSAN
• Origin: China
• HS Code: 84772090
• Production Capacity: 80-160kg/H

Product Description

 HDPE double wall corrugated tube dwc pipe making machine series

Model	Pipe diameter	Extruder model	Motor power	Production speed	Mold pairs	(Optional) Vacuum pump
SJSBWG-50	32-50mm	SJ65/30&50/30	30kw&15kw	4-5m/min	72pairs	5.5kw
SJSBWG-110	50-110mm	SJ65/33&65/30	37kw&30kw	3-4m/min	72pairs	5.5KW
SJSBWG-160	75-160mm	65/33&65/30	45kw&37kw	2-3.5m/min	72pairs	5.5KW
SJSBWG-250	75-250mm	75/33&65/33	55kw&45kw	3-5m/min	48pairs	5.5KW*2set
SJSBWG-315	110-315mm	90/30&75/30	75kw&45kw	2-5m/min	36 pairs	5.5KW*2set

Production desciption
PE/HDPE/PVC double wall corrugated pipe extrusion line adopts extruding and forming process, it has the featuresof reliable quality and high efficiency.Compared with other plastic pipe wall structure ,double wall corrugated pipe has excellent wall structure design,its low weight reach the lower production cost and improve the market competitiveness.The pipe is widely used in various field instead of concrete pipe and iron pipes,because it has excellent features such as:easy connected and accessiories installed,and quality reliable.

SBWG series double - wall corrugated pipe production line can continuously produce HDPE double - wall corrugated pipe and this line can achieve on-line belling.
The machine has the function of automatic demoulding when power is off.
The extruder adopt high-efficiency screw, the die head adopts double-layer spiral structure, mould die and core die being nitrided
The forming machine adopts vacuum forming type, equipped with automatic lubrication system.Forming mould is made of aluminiumalloy, adopt water cooling type.
The pipe can be cut by on-line cutting machine automatically.

Our double wall corrugated pipe machine can use the  aluminum module which with water cooling can vacuum cooling for high speed.We have professional designers and sophisticated processing machine to ensure the accuracy of the mould block.

Details for 110mm-315mm DWC Double wall corrugated pipe machines

1,Extruder for Double wall corrugated DWC pipe machine

Quantity: two sets,
Application: one is for outer wall,another is for inner wall.
Model: SJ90/30, SJ75/30
Extruder type: single screw extruder
Feeding: auto feeding with drying

In order to save manpower and efficient work, each extruder is equipped with an automatic feeder which  can be set to either automatic loading or manual feeding. Automatic feeding ensures continuous production and no downtime due to lack of raw materials.On the other hand, the dryer can be kept full of materials and the drying effect will be very excellent.Automatic material loading facility to extruder hopper necessary to be included.

The extruder consist of the screw pole, cylinder, reducer, extruder head's stand, the water and wind cooling system, the lubricating system, temperature-controlling system, speed-changing cabinet etc.All the parts be made by reputed manufacturer and the reputed supplier brand.
We adopt special screw for different raw material and different pipe diameter, so the raw material can be well plasticization and get goo quality pipes.The extruder will suit many standards and applications in the corrugated pipe manufacturing. A unique screw and barrel combination, perfected through theoretical studies.The screw pole will be made of alloy steel and processed nitrogenous. It will have excellent ability of hardness. At the same time, it will be wear-resisting and corrosion-resisting.

Proven design and reliability is the main features of the low noise gearbox. Splash lubrication will ensure minimum maintenance requirements.The gears in the reducer and the bearings will be lubricated by the standard way.At the same time, the lubricating system of the oil pump will be designed to circulate the machine oil compulsively.

Energy efficient generators come from the Siemens brand. Moreover, the motor and the reducer are directly connected through the coupling, which service life is longer.

2,Forming machine for DWC double wall corrugated pipe machine:

Type A: water cooling type, one machine can work for all sizes for 40-250mm. speed can be 3-5 m/min.
Type B, vacuum cooling type, speed 2-4m/min, one machine for 40-110mm, another machine for 110-250mm

Material : High quality mold  iron
Slide rail: Equipped with silde rail processed under special way, and process high strength and good abrasion resistance.
Cooling systerm: High efficency cooling systerm could be gurantee the quality of forming.
Lubrication systerm: Equipped with centralized lubrication device, automatic quantitative lubrication.

3,Mold for DWC double wall corrugated pipe machine

Type A: 48 pairs, Aluminum material, inner hollow with water cooling channel, working for Type A forming machine.
Type B: solid Iron mold material, with air cooling and vacuum cooling, 72 pairs of mold blocks
Based on the tube type requirements of the corrugated pipes, we have developed a vacuum forming system to ensure the production of various shaped pipes.Our single wall corrugated pipe machines can produce fixed length inlet pipes and drains for washing machines, and can produce shrinkable pipes with joints ,round and flat  prestressed  plastic corrugated pipes,etc.

We have professional mold design technicians,mold processing machines,machining center machines.We can design and process kinds of corrugated pipe module block,corrugated pipe joint module blocks,letter engraving module blocks and other types corrugated pipe block for any kinds of corrugated pipe according customer's requirements.All the module blocks are specialized grinding apparatus steel,which is of high hardness and strong wear resistance.

We have been committed to the research, continuous development and innovation of corrugated pipe production equipment.We can  design and make the production lines according to customer requirements.Such as the corrugated pipe outer layer with coating production line,the corrugated pipe with steel line pass through device.
 

4,Water cooling tank
Better cooling effect in order to improve the production speed

5,Automatic chipless cutting machine

6,Automatic winder device
We can provide the whole line for corrugated pipe making machine.Such as ,the automatic corrugated pipe winding machine which adopt polishing rod wire traverse for winding displacement.The automatic cutting machine is  a  special cuter for the car harness single wall corrugated pipes.The automatic tapping machine is special used for car harness and electrical wire protective conduit.The automatic shrinkable device for the single wall corrugated drain pipe.
We provide dies, heater,thermocouple, high temperature plug ,guiders,  and other related necessary tools of very high quality and long time usable for producing of different types of single wall corrugated pipes.Machine operation related tools (complete set) for opening and closing of extruder screw, head & other related parts will have to be supplied along with the machine.


7,Electrical cabinet
You can choose the  PLC type controller

1,Main power will  be controlled by PLC

2,the equipment will adopt industrial computer or operation display (with touch screen facility) and programmable logic control (that is IPC+PLC mode) to realize the line's synchronized running and the independent operation including alarm system.
3,The production operation and the parameter set including zone temp setting and display will be carried out through the touch screen display.
4,The production state collection and progress control will be realized on PLC, such as the motor start-up and stop, the given signal, Current, the motor speed and so on.
5,The Display will communicate with PLC, which can realize the production operation, the warning display, the line's emergency and other functions.
6,PLC based Synchronising system for the  extruder and forming machine.
7,The display will be installed in the electrical cabinet, rationally and gracefully.
8,PLC (programmable logic control) will adopt high-quality Siemens series products
9,The machine will also adopt AC converters, air-switch, contactor and other main low-pressure products of Siemens products or other reputed suitable brand.
10,The machine will also adopt RKC, Japan temperature measuring unit or other suitable reputed brand.
11,The heat power control will have to be use by solid-state relays.
12,The power can be supplied from three-phase and five-wire syste


Double wall corrugated pipe application
The double-wall corrugated pipe is formed by sintering and extruding the corrugated outer wall and a smooth inner wall simultaneously extruded by HDPE. The section of the pipe wall is a double-layer structure, the inner wall is smooth and flat, and the outer wall is equirectangularly arranged with a trapezoidal hollow structure. Pipe. It has excellent ring stiffness, good strength and toughness, light weight, strong impact resistance, not easy to break, etc., and it is easy to transport and install. The pipeline is mainly connected by rubber ring socket (also can be connected by heat shrinkable tape). Due to the special design of the wall structure of the double-wall corrugated pipe, under the condition of the same diameter and the same ring stiffness, the material (HDPE) is the least.

Product specifications are:
DN40, DN50mm, DN63mm, DN75mm, DN90mm, DN110mm, DN125mm, DN150mm, DN220mm, DN225mm, DN250mm, DN300mm, DN400mm, DN500mm, DN600mm, DN700mm, DN800mm, DN1000mm, DN1200mm, etc.

Advantages of double wall corrugated pipe

·Reasonable structure and beautiful appearance, temperature resistance -40ºC-60ºC, low resistance, large flow, strong flame retardancy ·Long service life, reliable sanitary performance, low overall cost ·Acid and alkali resistance, high strength, shock resistance Strong performance. Energy saving and consumption reduction. Convenient installation and transportation
Application of double wall corrugated pipe

Mainly used in large-scale water delivery, water supply, drainage, sewage, exhaust, subway ventilation, mine ventilation, farmland irrigation, etc., with working pressure below 0.6MPa.

1. Municipal engineering: used as drainage and sewage pipes.

2. Construction works: used as building rainwater pipes, underground drainage pipes, sewage pipes and ventilation pipes.

3. Railway and highway communication equipment: used as a protective tube for communication cables and optical cables.

4. Industry: widely used in sewage pipes in chemical, hospital, environmental protection and other industries.

5. Agricultural garden project: used for farmland, fruit tea garden, and forest belt pipe.

6. Road engineering: used as seepage and drainage pipes for railways and expressways.

7. Mine: Used as mine ventilation, air supply and drainage pipe.

8. Perforated double-wall corrugated pipe: It can be used as the seepage and drainage pipe of saline-alkali expressway.

9. Golf course and football field projects: used as seepage and drainage pipes for golf courses and football fields.