PP PE PVC WPC profile making machine for WPC decking wall panel by recycled PP/PE plastic and wood sawdust wastage
The WPC offers the best advantages of plastic and wood. The plastic shields the wood from moisture and insect damage. So there is no rotting or splintering. The wood protects the plastic from UV damage and gives you a natural feel. High Strength and rigidity, skidproof, abrasion resistance, inflammation resistance, resists moisture, insects and UV, insulation, heat insulation, resists from-40 low temperature to 75c high temperature. contains no toxic or dangerous chemicals, no preservatives, no formaldehyde, no benzene, will not pollute air or environment, can be 100% recycled and reused, also can be biodegraded.looks and feels like nature wood. Size is more stable than nature wood, no knurr. It is available in various color options. there is no need to spend hours staining or painting.can be treated like wood, such as saw, plane, glue, nail or screw. It is very easy to install.
Raw material: Using Waste wood and Waste plastic WPC wood plastic machine for making WPC decking and profiles
PPlastic material
|
recyccled PP/PE plastic
|
Wood material
|
wood powder from rice husk/straw,wheat husk/straw,wood sawdust,wastage wood
|
Percentage of plastic
|
25-30%
|
Percentage of wood powder
|
50-70%
|
Final product
|
WPC decking, WPC wall cladding, WPC pergola profile,WPC post, WPC fence profile, and other WPC construction profiles
|
Production process
|
raw material--mixing--granulation--extrusion and molding--surface treatment
|
PE WPC Turnkey Project Machine Images
HGMSE series PP/PE WPC profile production line can continuously produce PP/PE WPC co-extrusion profile.
The WPC profile adopts two-step production process.The first step is using WPC granulating machine to make WPC pellets from recycled PP/PE material,wood powder and chemical additives.The max wood percentage can be 70%.The the WPC profile extrusion line will make the WPC pellets into WPC profiles by equip customized mold.We can equip on-line embossing machine to achieve 3D wooden pattern.The profile produced by this production line can be sanded and brushed by sanding machine and brushing machine.
1, WPC granulation machine
After get ready wood powder and recycled PP/PE plastic, the first step is mixing them with chemicals, then use WPC granulation machine to make WPC granules
Model |
L/D ratio |
Max.capacity |
Motor power |
Suitable material |
Max.rotating speed |
Wood powder percentage |
SHMS-65 |
40:1 |
200-220kg/h |
75kw |
Pe+wood powder |
500r/min |
≤75% |
SHMS-75 |
40:1 |
300-350kg/h |
90kw |
Pe+wood powder |
500r/min |
≤75% |
SHMS-90 |
40:1 |
500-600kg/h |
132kw |
Pe+wood powder |
500r/min |
≤75% |
2, WPC profile extrusion line
Material: recycled 30% PP/PE+70% wood powder+chemical additives.
Product: WPC decking, WPC wall cladding, WPC fence, WPC pergola..
Model |
HGMSE-65 |
HGMSE-80 |
Extruder model |
SJMS65/132 |
SJMS 80/156 |
Motor power |
37kw |
75kw |
Mac.Extrusion capacity |
140-160kg/h |
220-250kg/h |
Co-extruder(Optional) |
SJ35/28 |
SJ45/28 |
We have high quality
Online embossing device.it can do amazing 3D embossing design
WPC product wood surface making machine
1,Embossing machine, sanding machine, brushing machine, online embossing machine. these machines is for making WPC products with better wooden feeling design.
2,WPC sanding machine .This machine is used for fixing the size of single extrusion WPC product and doing surface treatment
3,WPC brushing machine.This machine is used for brushing the WPC product. To do the different surface on WPC product by changing the brushing roller and sanding roller
4,WPC brushing and sanding machine.This machine is used for doing surface treatment of different WPC product. This machine has the function of sanding machine and brushing machine.
PP PE WPC Product features:
Main features of our Wood Plastic Composite:
Characteristics |
WPC |
Wood |
Moisture Resistance |
Waterproof |
Water absorptive |
Rot Resistance |
Antisepsis |
Rot except special treating |
Split Resistance |
No Cracked |
Cracked by weathering effect |
Distortion Resistance |
Almost no Contraction/expansion |
Distorting effected by chang of moisture and temperature |
UV Resistance |
High Grade UV Resistance |
Easily effected by UV |
Fading Resistance |
Almost no |
Easy to fade |
Outdoor adaptability |
Great |
Only few of treatedowood adaptive |
No need painting |
No need |
Need paint periodically |
Durable/longevity |
> 10-15 years |
< 3 years |
Various Configuration |
Extruded via various mould |
simplex |
Environment Effect |
Recyclable 100%
|
Consume woods
|
PE WPC Products Application
The PE WPC profile extrusion line is suitable for producing the hollow/solid PE WPC profiles. This profile has the advantage of fireproof, waterproof, moisture proof, moth proof, mildew proof and environment friendly. It is mainly used for extruding outdoor decorative WPC profiles, such as gardening landscapes, outdoor landscapes, pallets etc.
This extrusion line is for producing co-extrusion PP/PE WPC decking. The decking surface can be made into wood grain by co-extruder. Further more, the machine can be equipped with on-line embossing device the surface can be made into 3D wood grain. The WPC decking has a series of advantage including water-proof, insect prevention, ageing resistant, easy installation, environment friendly and good weathering resistance.
FAQ:
1. What's WPC?
WPC is short for Wood Plastic Composite. The combination of the raw materials are mostly 30% recycled plastic (HDPE) and 60% wood powder, plus 10% additives such as anti-UV agent, lubricant, light stabilizer and etc.
2. What's the process to make WPC decking?
(a) Mix raw materials according to certain formula, then make them into pellets.
(b)By extrusion machine and mold, shape the products in customized profile and size.
(c)Do surface treatment such as sanding or embossing, then cut the WPC decking by requested length before package.
3. What are the benefits to use composite decking?
(a) Composite decking is waterproof, fire retardant, UV resistant, anti-slip, maintenance free and durable.
(b) Its profiles, lengths, colors, surface treatments are adjustable.
(c) It's easy to install and cost efficient.
(d) Since the raw materials are recycled, the product itself is eco-friendly.