Plastic PP PE PA PVC Single Wall Corrugated Pipe Extension Tube Making Machine Project

• Customization: Available
• Warranty: 12 Month
• Product Type: Plastic Corrugated Pipe
• Model NO.: SJ65
• Automation: Automatic
• Computerized: Computerized
• Certification: CE
• Customized: Customized
• Condition: New
• After-sales Service: Engineer Oversea Service
• Production Speed: 20-30m/Min
• Capacity: 60-80kg/H
• Main Motor Power: 37kw
• Motor Brand: Siemens
• Inventer: ABB
• Temper Contoler: Omron
• Contactor: Schneider
• Transport Package: Sea Worth Package
• Specification: SJ65B
• Trademark: TONGSAN
• Origin: China
• HS Code: 84772090
• Production Capacity: 36000m/Day

Product Description

Plastic PP PE PA PVC single wall corrugated extension tube making machine project

We have 22 years experience for the single wall corrugated pipe machine,our machines are suitable for the corrugated pipe range from 4.5mm to 160mm,our high speed type can reach 25m/min.We have sold more than 100 sets of corrugated pipe machines to 30 countries and regions

SJDBGZ Series Plastic Single-wall Corrugated Pipe Extrusion Line
The machine to produce corrugated pipes of PE\PP\EVA\PVC\PA\nylon.This production line with good performance and reasonable price,it will be the best choice for your producing single-wall corrugated pipe.

Details for plastic corrugated pipe machine

 

1,Automatic feeder with dryer

In order to save manpower and efficient work, each extruder is equipped with an automatic feeder which  can be set to either automatic loading or manual feeding. Automatic feeding ensures continuous production and no downtime due to lack of raw materials.On the other hand, the dryer can be kept full of materials and the drying effect will be very excellent.Automatic material loading facility to extruder hopper necessary to be included.

Constructional & Operational Features:

A,The turbo-pump will inhale the air in the autonomic material convery so that the inlet of the material and the whole system will be in vacuum.
B,The materials along with the outer air will be inhaled into the hopper through the inhaling tube.
C,The materials and the air will be separated and the material particles fall down into the hopper in the drying device that will be connected with the extruder.
D,According to the central ventilating and drying principle, the device will have to be designed. It will have high heating efficiency and will dry homogeneously.
E,Two devices will work at the same time so that the autonomic conveying and drying can be achieved.

2,Main single screw extruder

The extruder consist of the screw pole, cylinder, reducer, extruder head's stand, the water and wind cooling system, the lubricating system, temperature-controlling system, speed-changing cabinet etc.All the parts be made by reputed manufacturer and the reputed supplier brand.
We adopt special screw for different raw material and different pipe diameter, so the raw material can be well plasticization and get goo quality pipes.The extruder will suit many standards and applications in the corrugated pipe manufacturing. A unique screw and barrel combination, perfected through theoretical studies.The screw pole will be made of alloy steel and processed nitrogenous. It will have excellent ability of hardness. At the same time, it will be wear-resisting and corrosion-resisting.

Proven design and reliability is the main features of the low noise gearbox. Splash lubrication will ensure minimum maintenance requirements.The gears in the reducer and the bearings will be lubricated by the standard way.At the same time, the lubricating system of the oil pump will be designed to circulate the machine oil compulsively.

Energy efficient generators come from the Siemens brand. Moreover, the motor and the reducer are directly connected through the coupling, which service life is longer.

3,Forming machine

We have two type of forming machine according the module connection method.One is the module block assembled through the chain shaft,and the chain pieces, then drive by the gears to move on the bottom plate.The bottom plate can be cooling by circled water and the mold block can be cooling by the fan air.
The other is the high speed type,all the module block been arranged on the track of the forming machine, there are driven by the up and down double gears to run in a high speed.The module can be cooling by both water and fan air.Efficient cooling ensures the module  block cooling down quickly, so it is easy to get good quality of the single wall corrugated pipe in high speed production.

Based on the tube type requirements of the corrugated pipes, we have developed a vacuum forming system to ensure the production of various shaped pipes.Our single wall corrugated pipe machines can produce fixed length inlet pipes and drains for washing machines, and can produce shrinkable pipes with joints ,round and flat  prestressed  plastic corrugated pipes,etc.


 

1.Water cooling under template, wind cooling on machine two sides.Two types cooling method to guarantee
Production speed2.Vacuum forming to guarantee good product quality.

4,Mould block

We have professional mold design technicians,mold processing machines,machining center machines.We can design and process kinds of corrugated pipe module block,corrugated pipe joint module blocks,letter engraving module blocks and other types corrugated pipe block for any kinds of corrugated pipe according customer's requirements.All the module blocks are specialized grinding apparatus steel,which is of high hardness and strong wear resistance.

We have been committed to the research, continuous development and innovation of corrugated pipe production equipment.We can  design and make the production lines according to customer requirements.Such as the corrugated pipe outer layer with coating production line,the corrugated pipe with steel line pass through device.


 

1.Make mould by our own CNC machine to control the whole line quality2.Mould material:40Cr with vacuum channel
3.Mould design:According to customer request

5,Electrical cabinet

You can choose the  PLC type controller
1,Main power will  be controlled by ABB inventer
2,the equipment will adopt industrial computer or operation display (with touch screen facility) and programmable logic control (that is IPC+PLC mode) to realize the line's synchronized running and the independent operation including alarm system.
3,The production operation and the parameter set including zone temp setting and display will be carried out through the touch screen display.
4,The production state collection and progress control will be realized on PLC, such as the motor start-up and stop, the given signal, Current, the motor speed and so on.
5,The Display will communicate with PLC, which can realize the production operation, the warning display, the line's emergency and other functions.
6,PLC based Synchronising system for the  extruder and forming machine.
7,The display will be installed in the electrical cabinet, rationally and gracefully.
8,PLC (programmable logic control) will adopt high-quality Siemens series products
9,The machine will also adopt AC converters, air-switch, contactor and other main low-pressure products of Siemens products or other reputed suitable brand.
10,The machine will also adopt RKC, Japan temperature measuring unit or other suitable reputed brand.
11,The heat power control will have to be use by solid-state relays.
12,The power can be supplied from three-phase and five-wire syste
 

4.5-160mm corrugated pipe making machine

This Plastic Single Wall Corrugated Pipe extrusion machine made by Qingdao Tongsan Plastic Machinery
Company is used to produce PP, PE, PVC, EVA, PA and other material single-wall corrugated pipes continuously.
Plastic single wall corrugated pipes have features of strong thermo-stability, corrosion resistance, abrasion resistance, high intensity, good flexibility, etc.
Single wall corrugated pipes are widely applied in many fields such as electrical thread-passing pipes, circuit of machine tool,protective pipe of lamps, water pipes in air conditioner, washing machine, bathroom, etc.

Pipe diameter range	4.5mm-12mm	9mm-32mm	12mm-63mm	32mm-110mm	50mm-160mm
Model of extruder	SJ45	SJ50	SJ65	SJ75	SJ90
Production capacity	20-30kg/h	40-50kg/h	60-70kg/h	70-90kg/h	100-120KG/H
Power of extruder	7.5kw	15kw	30kw	37kw	55KW
Power of forming machine	1.1kw	1.5kw	4kw	4kw	4KW
Pairs of modules	42pairs	50pairs	50pairs	72pairs	72pairs
Cooling mode	Wind&Water cooling	Wind&Water cooling	Wind&Water cooling	Wind&Water cooling	Wind&Water cooling
Production speed	6-10m/min	8-12m/min	8-12m/min	2-6m/min	2-6m/min

High speed single wall corrugated pipe making machine

GSDBGZ high speed plastic pipe extruder machine 4.5-53mm single wall corrugated pipe production line is developed on the basis of our original single-wall corrugated pipe machine.
The molds are moved by gear on the runway.It is equipped with specially designed water cooling sealing system, and the
Lubrication oil can be injected automatically.
In the forming machine, for small sizes mould, it can be set with two mould chambers which can make two different sizes of pipes only by adjusting the height of forming machine automatically.
All these features improve the production speed of single wall corrugated pipes to a great extent, which can reach 20-25m/min.
Besides, the production line is equipped with pre-stress eliminating cooling device, automatic tapping machine in production line and automatic coiling machine, and it is especially suitable for the production of car harness corrugated pipes.

Pipe diameter range	Pipe diameter range	9mm-50mm	9mm-53mm (Pipe with joint)
Model of extruder	SJ45B	SJ65B	SJ65B
Production capacity	20-30kg/h	60-80kg/h	70-90kg/h
Power of extruder	7.5KW	30KW	37KW
Power of forming machine	1.1KW	4KW	4KW
Pairs of modules	63 pairs	72pairs	72pairs
Cooling mode	Water cooling	Water cooling	Water cooling
Production speed	10-20m/min	20-25m/min	20-25m/min

Corrugated pipe application
Plastic corrugated pipe has the characteristics of light weight, strong bearing pressure, excellent bending performance and easy construction. Compared with other drainage materials, plastic bellows have the advantages of strong corrosion resistance, strong water permeability and high cost performance.

Plastic corrugated pipe is a kind of corrosion-resistant, water-permeable pipe. In recent years, plastic corrugated pipes have become more and more widely used. Compared with metal corrugated pipes, plastic corrugated pipes are not conductive and can prevent stray In addition, the plastic corrugated pipe has good bending performance and is convenient for construction.

Plastic corrugated pipes (PA, PE, PP) are widely used in the wiring connection of machine tool machinery and electrical box control cabinets, and are equipped with plastic quick connectors. It is widely used in automotive wiring harness, electronic, mechanical wiring harness and other fields, replacing the original PVC and metal sheath products, and becoming a widely used wiring harness sheath product on the market. In addition, plastic corrugated pipes are also used in municipal engineering, underground burying of rainwater in residential quarters, sewage discharge, irrigation of farmland, drainage of waterlogging, etc.


About our company


FAQ
1. Why choose us
We are the first manufacturer in Qingdao to develop plastic extruders. We have 22 years of experience in mechanical manufacturing. What we pursue is machine quality and customer satisfaction.
We only choose qualified supplier -- Tongsan excellent partner
We work closely with world famous brand,your equipment can also be equipped with any famous brand as you wish,such as  Siemens motor,ABB inventer,Omron temperature controller, Schneider electric devices,etc.

2. What service do we provide?
Perfect service system:
1.We will provide the Feasibility Analysis Report for your project.
2.We will provide the model selection and technical parameter of  our  machinery.
3.We will provide the design for the plant and electric power accounting for the facilities.
4.We will provide the design for plastic formula according to the products requirement.
5.We will provide the technology of plastic product surface treatment if need.
6.We will provide technique training for your operator.
7.We will provide solution for the production problem .
8.We will install and  test the machine in customer's factory.
9.We will provide turnkey project to customers. 

3. Payment terms
30% of the total amount should be paid by wire transfer as a down payment, and the balance (70% of the total amount) should be paid (at sight) before the delivery of the wire transfer or irrevocable letter of credit

4. Delivery terms:
4.1 Delivery terms: FOB Qingdao Port.
4.2 Delivery deadline: within 30-60 working days after receiving the advance payment, the seller shall notify the buyer to inspect. The seller should complete the packaging of the goods within 15 working days after receiving the full payment and be ready for shipment.
4.3 Supervised loading: The seller should inform the buyer of the exact loading time, and the buyer should arrange the scope of supervised loading.

5. Warranty terms:
5.1 Warranty period: 12 months from the first day of operation of the machine in the customer's warehouse
5.2 The seller shall guarantee that the service and spare parts are free of charge during the entire equipment warranty period.
5.3 LIFELONG service: After the 12-month warranty, the seller shall provide LIFELONG service for the sold goods, and the buyer shall pay for the required spare parts.

6. Inspection :
After the machine is completed, the seller should notify the buyer to inspect before delivery, and the seller guarantees that all the goods sold are of good quality. The seller does not bear the material cost of the machine inspection in the seller's factory. The buyer should come to the seller's factory for inspection, or the buyer can invite any third party to enter the seller's factory for inspection.

7. Installation and equipment debugging:
If the buyer needs it, the seller should send a team of technicians to the buyer's factory for full-line operation of installation and testing, and the buyer should lift the price of the entire food/location and group purchase information (aircraft, food, hotel, etc.), and charge the engineer 100 USD/day/engineer's cost.