Hot Sale Swimming Pool Wooden Flooring Wood Plastic Composite WPC Decking Extruder Machine Production Line Manufacturer
This WPC machine is used for making WPC profiles by Wood and Plastic composition, such as WPC decking, WPC wall cladding, WPC fencing, WPC pergola, WPC post, etc.Co-extrusion
suprotect decking is the latest WPC decking produced by modern co-extrusion technology.
Simple speaking, the process is to extrude two materials at the same time and give the boards a natural layered appearance and more protection.
The outer layer can provide multiple colors onto the board surface to create wood-like and colorful finish, and the inner layer can achieve the requirements for mechanical and other physical properties.
HGMSE series PP/PE WPC profile production line can continuously produce PP/PE WPC co-extrusion profile.
The WPC profile adopts two-step production process.The first step is using WPC granulating machine to make WPC pellets from recycled PP/PE material,wood powder and chemical additives.The max wood percentage can be 70%.The the WPC profile extrusion line will make the WPC pellets into WPC profiles by equip customized mold.We can equip on-line embossing machine to achieve 3D wooden pattern.The profile produced by this production line can be sanded and brushed by sanding machine and brushing machine.
Raw material: Using Waste wood and Waste plastic WPC wood plastic machine for making WPC decking and profiles
PPlastic material
|
recyccled PP/PE plastic
|
Wood material
|
wood powder from rice husk/straw,wheat husk/straw,wood sawdust,wastage wood
|
Percentage of plastic
|
25-30%
|
Percentage of wood powder
|
50-70%
|
Final product
|
WPC decking, WPC wall cladding, WPC pergola profile,WPC post, WPC fence profile, and other WPC construction profiles
|
Production process
|
raw material--mixing--granulation--extrusion and molding--surface treatment
|
PE WPC Turnkry Project Machine Images
HGMSE series PP/PE WPC profile production line can continuously produce PP/PE WPC profile. The WPC profile adopts two -step production process. The granulating machine make WPC pellets using PP/PE recycled materials, wood powder and auxiliary agent. Then use this production line produce WPC profile.Customers can choose embossing machine for the production line to achieve 3D pattern performance.Customers can also make PE WPC single color or double color co-extrusion profile by adding extruders.The profile produced by this production line can be sanded and brushed by sanding machine and brushing machine.
1, WPC granulation machine
After get ready wood powder and recycled PP/PE plastic, the first step is mixing them with chemicals, then use WPC granulation machine to make WPC granules
SHMS series granulating machine is used for making WPC pellets. The WPC pellets produced by WPC granulating machine can used for making WPC product using WPC machine.The granulating machine consists of parallel double-screw extruder,water cooling system, a granulator and air conveyor cooling system.The feeder and hopper are equipped with mixer to prevent the material blocked up.If customer do not have strict requirements about the appearance of pellets, the granulator can be removed.The pellets extrude by extruder directly, then go for crusher. Can improve the production capacity.
Model |
L/D ratio |
Max.capacity |
Motor power |
Suitable material |
Max.rotating speed |
Wood powder percentage |
SHMS-65 |
40:1 |
200-220kg/h |
75kw |
Pe+wood powder |
500r/min |
≤75% |
SHMS-75 |
40:1 |
300-350kg/h |
90kw |
Pe+wood powder |
500r/min |
≤75% |
SHMS-90 |
40:1 |
500-600kg/h |
132kw |
Pe+wood powder |
500r/min |
≤75% |
2, WPC profile extrusion line
Material: recycled 30% PP/PE+70% wood powder+chemical additives.
Product: WPC decking, WPC wall cladding, WPC fence, WPC pergola..
The WPC profile extrusion line can make WPC granules into WPC products by equipping required mold, we can equip co-extrusion system and online 3D embossing device for making WPC products in high quality with wooden grain, the line also equipped with online cutting device.
Model |
HGMSE-65 |
HGMSE-80 |
Extruder model |
SJMS65/132 |
SJMS 80/156 |
Motor power |
37kw |
75kw |
Mac.Extrusion capacity |
140-160kg/h |
220-250kg/h |
Co-extruder(Optional) |
SJ35/28 |
SJ45/28 |
We have high quality
Online embossing device.it can do amazing 3D embossing design
WPC product wood surface making machine
Embossing machine, sanding machine, brushing machine, online embossing machine. these machines is for making WPC products with better wooden feeling design.
WPC sanding machine
This machine is used for fixing the size of single extrusion WPC product and doing surface treatment
WPC brushing machine
This machine is used for brushing the WPC product. To do the different surface on WPC product by changing the brushing roller and sanding roller
WPC brushing and sanding machine
This machine is used for doing surface treatment of different WPC product. This machine has the function of sanding machine and brushing machine.
PP PE WPC Product features:
1. Made of recycled plastic (HDPE) and wood powder, plus non-hazardous chemical additives such as anti UV agent, light stabilizer, lurbicant, culping agent and etc, our Composite decking board gives any decking a fantastically clean and professional finish.
2. Designed against fading has anti mildew properties and is anti slip even when wet. The full bodied colour means that the decking can be sanded down like traditional wood whilst maintaining its original colour.
3. Profiles adjustable, lengths adjustable, colors adjustable, surface treatment adjustable
4. Treads on surface of our WPC decking boards provide a choice of desirable, tough anti-slip surfaces. The vivid wood grain look makes it more natural to see and feel. The boards have self-cleaning anti mildew construction and require virtually no maintenance for their life.
5. Easy intallation and cost efficiency
1) Products Range: Decking, Flooring, Wall Panel, Fence, Pergola, Handrail, Flower Box, DIY Decking Tile etc.
2) New Items: Wood Grain series, Color Mixed series, High-strength Series.
3) Products Certification: FCBA, Intertek, SGS, CE, Incafust, OETI
4) Quality Managemant System Certification: ISO9001, ISO14000, OHSAS18000, FSC
5) Production Capacity: 35 production machines, 300 workers.
WPC Material |
60% wood fiber (moisture lower than 1%)
35% plastic (Grade A HDPE)
5% additives |
Surface Treatment |
Sanding, brushing, wood grain, mix color, smooth |
Advantages |
1, longer service life(more than 12 years and 10 year quality guarantee)
2, Waterproof, Antiseptic, Slip resistant (wet & dry)
3, No crack/disruption/warp, No wood thorns hurt, No worm-eaten
4, Maintenance free, no need to paint, carry color itself
5, Same look and feel like real wood, but behave much better
6, Slight water absorption, good dimensional stability, very little expansion/contraction
7, 100% Recycled, friendly to the environment
8, Cuts/fastens/nail/paint easily, easy installing |
PE WPC Products Application
The PE WPC profile extrusion line is suitable for producing the hollow/solid PE WPC profiles. This profile has the advantage of fireproof, waterproof, moisture proof, moth proof, mildew proof and environment friendly. It is mainly used for extruding outdoor decorative WPC profiles, such as gardening landscapes, outdoor landscapes, pallets etc.
This extrusion line is for producing co-extrusion PP/PE WPC decking. The decking surface can be made into wood grain by co-extruder. Further more, the machine can be equipped with on-line embossing device the surface can be made into 3D wood grain. The WPC decking has a series of advantage including water-proof, insect prevention, ageing resistant, easy installation, environment friendly and good weathering resistance.
FAQ:
1. What's WPC?
WPC is short for Wood Plastic Composite. The combination of the raw materials are mostly 30% recycled plastic (HDPE) and 60% wood powder, plus 10% additives such as anti-UV agent, lubricant, light stabilizer and etc.
2. What's the process to make WPC decking?
(a) Mix raw materials according to certain formula, then make them into pellets.
(b)By extrusion machine and mold, shape the products in customized profile and size.
(c)Do surface treatment such as sanding or embossing, then cut the WPC decking by requested length before package.
3. What are the benefits to use composite decking?
(a) Composite decking is waterproof, fire retardant, UV resistant, anti-slip, maintenance free and durable.
(b) Its profiles, lengths, colors, surface treatments are adjustable.
(c) It's easy to install and cost efficient.
(d) Since the raw materials are recycled, the product itself is eco-friendly.