PE WPC Wood Plastic Composite Decking Machine PVC Profile Production Line Door Board Machine

• After-sales Service: Engineer Oversea Service
• Warranty: 12 Month
• Product Type: PE WPC Profiles Machine
• Screw: Double-Screw
• Automation: Automatic
• Computerized: Computerized
• Model NO.: SJSZ-65/132
• Certification: CE
• Customized: Customized
• Raw Material: Waste PP/PE +Wood Powder
• Products: PP PE WPC Profiles
• Capacity: 160-240kg/H
• Application: Outdoor Lanscapes
• Main Motor: Siemens
• Inventer: ABB
• Contactor: Schneider
• Temperature Controller: Omron
• Transport Package: Sea Worth Package
• Specification: SJMS65/132
• Trademark: HEGU
• Origin: China
• HS Code: 84772090
• Production Capacity: 160-240kg/H

Product Description

PE/PVC/WPC wood plastic composite decking machine/door fram machine/door board machine

A mix of natural wood and plastic fiber forms wood-plastic composites. These help in reducing the overall weight of a vehicle, and in turn, it enhances its fuel efficiency. Wood plastic composites are a low-priced and eco-friendly substitute to plastic and steel components in construction applications. Hence, their demand is constantly growing in the market.

The wood-plastic composites market is segmented by types: Polyethylene (PE), Polypropylene (PP), Polyvinyl Chloride (PVC) and others. Polyethylene based wood plastic composites dominate the industry. The building & construction products segment is regarded to be the largest consumer of Polyethylene and Polyvinyl Chloride wood-plastic composites. The automotive components segment comes in next where wood-plastic composites are used in the making of lightweight automotive components

Based on their application, this market has been segmented into building & construction products, decking, fencing, industrial & consumer goods, automotive components, and others. Among these, the building and construction segment appeared as the largest in the global wood-plastic composites market.

Material and feature of wood plastric composite product 

The Main Wood Plastic WPC machines are :

Machine	Plastic Raw material	Wood powder	WPC products
PP PE WPC profile machine	PP/PE+wood powder	60-70%	WPC decking, wall cladding, WPC fence, WPC handrail, WPC house, WPC pergola, WPC gazebo,
PVC WPC profile machine	PVC+wood powder	20-40%	WPC door frame, WPC window profile, WPC wall panel, WPC ceiling panel, WPC skirt panel, WPC decoration profiles
PVC WPC door machine	PVC+wood powder	20-40%	WPC door panel, WPC kitchen cabinet
PVC WPC foam board machine	PVC+wood powder	10-30%	WPC furniture board, WPC construction formwork, WPC partition wall

Material requirements of WPC 

1, Plastic raw material: Because 200 ° C is the upper limit of the processing temperature of wood-plastic composite materials, some resins with melting points exceeding 200C, such as PET, cannot be used in wood-plastic composite materials.so generally we use PP, PE, PVC or ABS for WPC production

2, Moisture of material: Water vapor can degrade the properties of the composite and also help to breed microorganisms, so it must be removed before using wood fillers. The wood filler is dried before processing. Generally, the moisture content after the treatment is less than 1 ~ 2%.

3, Chemical additives: Appropriate additives are needed to modify the surface of the polymer and wood flour to increase the interfacial affinity between wood flour and resin.

4, Percentage of wood powder
High-filled wood flour has poor dispersion effect in molten thermoplastics, making the melt fluid poor, and extrusion molding processing difficult. so we use max.70% wood content for PP PE WPC Products, and max.50% Wood content for PVC WPC products. the wood content will be reduced because of foaming technology required for PVC WPC foam board

Machine details 

(1)PP/PE WPC wood plastic composite WPC profile making machine

PP/PE WPC profile making machine can continuously produce PP/PE WPC profile. Including PP/PE WPC decking floor, PP/PE WPC outdoor wall panel, PP/PE WPC fence , post and so on.

The customer can also use this line to produce PVC WPC window and door profile by changing the screw and mould.

Material	Percentage
Recycled PP/PE plastic material	25-30%
Wood powder made from wood/rice husk/rice straw/wheat straw/wheat husk	65-70%
Chemicals: PE wax, stearic acid, CaCo3, pigments, coupling agent	5%

Production flow of PP/PE WPC profile

a. plastic recycling: washing, crushing ,drying the PP/PE plastic wastage into flakes, the flakes shall be used for WPC production directly.
b. wheat straw powder making: crushing, milling and drying the wheat straw into 80-100 mesh powder
c. material mixing: weighting and mixing all material together according to our formula by hot mixing machine
d. WPC granulating: extrusion by parallel double screw extruder and do hot-pelletizing into WPC granules.
e. WPC extrusion: extrusion by conical double screw extruder and molding in required size and shape with water cooling calibrating, online fixed length cutting.
f. WPC surface design: embossing, brushing, or sanding on the surface to make different wooden grain feeling.

(2)PVC/UPVC WPC wood plastic composite WPC profile making machine
This production line continuosly produce PVC WPC profiles, such as door frame and window profile,wall and ceiling panel,skirting etc.
This production line consists of twin conical screw extruder, die head , calibrating table, haul off and cutting machine ,stacker.

Model	SJMS-51/105	SJMS-65/132	SJMS-80/156
Max product width	200mm	250mm	600mm
Extruder capacity	100-120kg/h	150-180kg/h	250-380kg/h
Main motor power	22kw	37kw	75kw
Vacuum pump power	3kw	7.5*5.5kw	11*7.5kw
Calibrating platform length	4000mm	6000mm	6000mm

(1) Plastic PVC profile machine is specializing in producing PVC plastic profiles such as PVC WPC doors and windows profiles, decorative plates, tiny foaming profiles and decorative plates.
(2) The material of PVC window and door profile machine can be PVC,UPVC, WPC etc.
(3) By Absorbing advanced technology from abroad, our company developed the large plastic profile machine, which is equipped with twin conical screw extruder, and it possesses the advantages of high degree automation, stable performance, high output and efficiency, etc.
(4) The customer can use one PVC window and door profile machine produce different size and shape profiles by changing the mould .
(5) PVC profile extrusion line is optimumly designed by referring to the latest overseas technology, it bears the features of even plasticization, low cutting rate, high output, and long lifespan, etc. The extrusion line includes twin conical screw extruder, mould,calibrator, haul off and cutting machine,stacker.
(6) To match with different moulds, the calibrating platform of 4m, 6m, 8m or 11m, etc. can be chosen accordingly. The main machine with parallel double-screw is especially suitable for high-speed extrusion of various kinds of profiles.
(7) The PVC profile machine is run by alternating current frequency controller or direct current controllable silicon. The temperature controlling instrument is introduced from abroad. In addition, the vacuum pump and traction engine of the auxiliary machines are quality products which can be maintained easily.

(3)PVC/UPVC WPC wood plastic composite WPC door panel making machine
This WPC PVC door making machine line is used for making WPC door panels from PVC and wood powder, the WPC hollow panel can be used either inner and outer door panel, partition, windowsill etc.it centralizes the characters of both plastic and wood, and also overcomes the shortage of wood, such as water -proof, corrosion resisting, anti-moth, anti-aging, static-free, and flame retarded.

Model	HGMSMB-800	HGMSMB-1000	HGMSMB-1200
Extruder Model	80/156	92/188	92/188
Max.Width	800mm	1000mm	1200mm
Max extruder capacity	350-380kg/h	500-550kg/h	500-550kg/h
Main motor power	75kw	110kw	110kw
Door thickness	20-50mm	20-50mm	20-50mm

(4)PVC WPC foam board machine 
This WPC board production line uses PVC and wood fiber as raw material, by semi-crust or full-crust foaming technology, to make WPC solid boards/panels with low density for 0.45-0.8gram/cm3, the WPC foam boards are widely used for making furniture panel, construction formwork, partition wall....

Raw material	PVC, wood powder, CaCo3, Chemicals
Product width	1220mm
Product thickness	3-45mm
Machine size	30m*3m*4m (length*width*height)
Installation power	200-250kw
Water required	chilled water less than 18 degree

Advantage of Wood Plastic products 

1. Wood-plastic products are made of wood powder + PVC plastic powder or HDPE plastic particles + other additives to form a certain shape through high temperature, extrusion, molding and other processes.

2, has the appearance of solid wood and superior to the strength and arbitrariness of solid wood, and has excellent
anti-corrosion, waterproof, anti-insect, and flame retardant without solid wood. The product has no decorative pollution problems such as formaldehyde, ammonia and benzene.

3, unique formula technology, and through the interface strengthening treatment and special mixing molding technology, so that wood and plastic truly become one.

4, can be recycled, with biodegradable characteristics, protect forest resources and ecological environment, truly "green", in line with the "resource-saving, environment-friendly" social requirements.

5, like plastic non-plastic, wood-like non-wood", because it has the dual advantages of wood and plastic and avoids its
shortcomings, it has become one of the most popular environmentally friendly products in outdoor architecture in recent years.

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