90-315mm Sj90 HDPE PP PPR Plastic Pipe Making Machine Extruder Production Line

• Customization: Available
• Warranty: Engineer Oversea Service
• Product Type: PE Pipe
• Model NO.: SJ90
• Automation: Automatic
• Computerized: Computerized
• Certification: CE
• Customized: Customized
• Condition: New
• After-sales Service: 12 Month
• Production Speed: 8-20m/Min
• Capacity: 80-140kg/H
• Main Motor: Siemens
• Motor Power: 30kw
• Inventer: ABB
• Temperature Controller: Omron
• PLC Controller: Optional
• Qarranty Period: One Year
• Delivery Time: 30-60 Days
• Transport Package: Sea Worth Package
• Specification: SJ65/33
• Trademark: TONGSAN
• Origin: China
• HS Code: 84772090
• Production Capacity: 20000m/Day

Product Description

HDPE pipe manufacturing machine,plastic pipe production line polypropylene pipes

With this PE production line you can extrude high quality large diameter water and gas supply pipes .This pipes produced by our line have excellent stiffness and flexibility ,resistance to creep deformation ,excellent heat-linkage .Large dismeter HDPE pipes start to play very important role in the city water and gas supply systems.

We have differen model of PE pipe machine for making 16-630mm PE pipe
Main technical parameter

	NO.Parameter	Technical parameter
1	Mold	SJ-50	SJ-65	SJ-70	SJ-75	SJ-90
2	Max.extruding capacity	80 kg/h	120 kg/h	200 kg/h	300 kg/h	450 kg/h
3	Main drive power	22KW	37 KW	55 KW	90 KW	132KW
4	Filter changing method	Durable filter	Durable filter	Durable filter	Durable filter	Durable filter
5	Heating power	20KW	24 KW	30 KW	36KW	42 KW
6	Sizing way	Vacuum sizing	Vacuum sizing	Vacuum sizing	Vacuum sizing	Vacuum sizing
7	Pipe specification	Φ16~Φ25	Φ16~Φ63	Φ20~Φ110	Φ75~Φ250	Φ160~Φ450
8	Cooling way	Spray+immersion	Spray+immersion	Spray+immersion	Spray+immersion	Spray+immersion
9	Tracting type	Roller type tractor	Roller type tractor	Roller type tractor	Roller type tractor	Roller/caterpillar band type for hard pipe
10	Tractor driving power	1.5 KW	1.5 KW	2.2 KW	3 KW	4 KW
11	Winding motor	6 N.m	6 N.m	6 N.m	16 N.m	20 N.m
12	Installation power	65KW	80 KW	120 KW	180 KW	240 KW
13	Overall dimension	10m×1.6m×2.6m	12m×1.6m×2.6m	12.2m×1.6m×2.7m	13m×1.6m×2.7m	15.8m×2.3m×2.8m
		13m×3m×2.6m	15m×3m×2.6m	16.5m×3m×2.7m	17.5m×3m×2.7m	21m×2.3m×2.8m

 

1. The extruder adopts frequency converter control which has the features of easy adjustment, reliable running, stable working and low energy consumption. It adopts independent electric cabinet and it is easy for the whole machine's centralized control and operation.

2. The screw bolt and barrel of the extruder is made of good quality nitriding steel. The design is reasonable and the plasticizing effect is excellent and it features stable production.

3. Shaping of the pipe adopts center material feeding mold and vacuum sizing. Cooling method is the combination of spraying and leach so the precision of the pipe size is high and the outlook is good.

4. It adopts special-purpose roller type tractor and the pipe will not deform easily due to plasticity.

5. Soft pipe rolling machine adopts torque motor control which overcomes disadvantage of tension. It adopts independent electric cabinet control which is convenient for independent control and operation during production.

6. When producing small diameter pipe change winder to coiler for hard pipe and equip the line with suitable extruding mold, hard pipe can be produced. When producing big diameter pipe, it shall adopt caterpillar type tractor and change winder to pipe rack and equipped with suitable extruding mold and pipe cutting device to produce hard pipe.

Details for HDPE PP PPR pipe machine

1. Process flow: 

Plastic granules → Vacuum feeding →Single screw extruder → Co-extruder for mark line→ mould → vacuum tank →water cooling tank  → haul off machine → cutting machine → stacker or automatic belling winder machine

1.Single screw extruder and mark line co-extruder

2.Die head. Due to the diameter, it can be design according customer requirments

3.Vacuum tank and water cooling tank: due to diameter, it can be designing of single, double vacuum chambers

4.Haul-offs: due to diameter, it can be designing of double, three, four, six, eight caterpillars 

5.Cutter: due to diameter, it can be designing of saw cutter or planetary cutter

6.Stacker or automatic winder machine

2,Machine list

No.	Equipment list for PP PE PPR  pipe manufacturing plant	Quantity
1	Mixing machine	1 set
2	Auto feeder	2 sets
3	Single screw extruder	1 set
4	Die head and sizing mold	customized
5	1st vacuum cooling tank	1 set
6	2nd  water cooling tank	1 set
7	haul off device	1 set
8	auto cutting machine	1 set
9	Laser printer or ink jet printer	1 set
10	Plastic pipe stacker	1 set
11	Plastic pipe automatic winder machine	1 set
12	Waste products crushing machine	1 set
13	Spare pparts for production line	1 set
14	Air compressor	1 set
15	Water chiller	1 set

3,Plastic pipe making machine details

1, High effective single screw extruder with PLC control system.

it equipped with auto feeding and auto drying system.

the co-extruder can make the marking line on the pipe.

 

2, Professional designed Die head and mold.

designed for 1-4 marking lines for Water supplying PE pipe production

 

3, fast cooling water spraying tank and vacuum cooling tank

 

4, Strong force haul off machine for stably production, and automatic cutting machine without dust

 

5, PE pipe automatic stacking device, high quality PE water pipe made by our machine
 

About HDPE Pipe Application
 

HDPE pipe is a replacement product of traditional steel pipe and PVC drinking water pipe.

HDPE pipes must bear a certain pressure. PE resins with high molecular weight and good mechanical properties are usually used, such as HDPE resins. LDPE resin has low tensile strength, differential pressure resistance, poor rigidity, poor dimensional stability during molding and difficult connection, and is not suitable as a material for water supply pressure pipes. However, due to its high hygienic index, LDPE especially LLDPE resin has become a common material for the production of drinking water pipes. LDPE and LLDPE resins have low melt viscosity, good fluidity and easy processing, so their melt index can be selected in a wide range, usually with MI between 0.3-3g/10min.

HDPE pipe is a good pipeline. It should not only have good economy, but also have a series of advantages such as stable and reliable interface, impact resistance, crack resistance, aging resistance, corrosion resistance, etc. Compared with traditional pipes, HDPE piping system has The following series of advantages:

1,Reliable connection: The polyethylene pipe system is connected by electric heat melting, and the strength of the joint is higher than the strength of the pipe body.

2,Good low-temperature impact resistance: The low-temperature embrittlement temperature of polyethylene is extremely low, and it can be used safely in the temperature range of -60-60ºC. During construction in winter, because the material has good impact resistance, the pipe will not be brittle.

3,Good stress crack resistance: HDPE has low notch sensitivity, high shear strength and excellent scratch resistance, and its environmental stress crack resistance is also very outstanding.

4,Good chemical resistance: HDPE pipelines can withstand the corrosion of a variety of chemical media, and the chemical substances in the soil will not cause any degradation to the pipeline. Polyethylene is an electrical insulator, so it will not rot, rust or electrochemical corrosion; in addition, it will not promote the growth of algae, bacteria or fungi.

5,Aging resistance and long service life: The polyethylene pipe containing 2-2.5% evenly distributed carbon black can be stored or used outdoors for 50 years without being damaged by ultraviolet radiation.

6,Good wear resistance: The comparison test of the wear resistance of HDPE pipes and steel pipes shows that the wear resistance of HDPE pipes is 4 times that of steel pipes. In the field of mud transportation, HDPE pipes have better wear resistance than steel pipes, which means that HDPE pipes have a longer service life and better economy.

7,Good flexibility: The flexibility of HDPE pipeline makes it easy to bend. In engineering, obstacles can be bypassed by changing the direction of the pipeline. In many cases, the flexibility of the pipeline can reduce the amount of pipe fittings and reduce installation costs.

8,Small water flow resistance: HDPE pipe has a smooth inner surface, and its Manning coefficient is 0.009. The smooth performance and non-adhesive characteristics ensure that HDPE pipes have a higher conveying capacity than traditional pipes, and also reduce the pressure loss of the pipeline and the energy consumption of water transmission.

9,Convenient handling: HDPE pipes are lighter than concrete pipes, galvanized pipes and steel pipes. It is easy to handle and install. Lower manpower and equipment requirements mean that the installation cost of the project is greatly reduced.

10,Various new construction methods: HDPE pipeline has a variety of construction technologies. In addition to traditional excavation methods, it can also use a variety of new non-excavation technologies such as pipe jacking, directional drilling, liner, It is a good choice for some places where excavation is not allowed.

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