800mm PP Melt Blown Extrusion Line for Making Filter Fabric

Product Details
Customization: Available
Type: Sheet Extruder
Plastic Processed: PP
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Registered Capital
3000000 RMB
Plant Area
501~1000 square meters
  • 800mm PP Melt Blown Extrusion Line for Making Filter Fabric
  • 800mm PP Melt Blown Extrusion Line for Making Filter Fabric
  • 800mm PP Melt Blown Extrusion Line for Making Filter Fabric
  • 800mm PP Melt Blown Extrusion Line for Making Filter Fabric
  • 800mm PP Melt Blown Extrusion Line for Making Filter Fabric
  • 800mm PP Melt Blown Extrusion Line for Making Filter Fabric
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Basic Info.

Model NO.
TS-800
Feeding Mode
One Feed
Assembly Structure
Integral Type Extruder
Screw
Twin-Screw
Engagement System
Full Intermeshing
Screw Channel Structure
Deep Screw
Exhaust
Don′t Exhaust
Automation
Automatic
Computerized
Computerized
Melt Blown Capacity
400-500kg/Day
Melt Blown Extruder Size
Sj75/30
Main Motor
22kw Siemens Brand
Inverter
ABB Brand
Temperature Control
Omron
Contractor
Siemens
Melt Blown Machine Color
Customized
Melt Blown Material
PP
Melt Blown Method
Extrusion-Spraying-Forming
Melt Blown Fabric Size
800mm
Melt Blown Fabric Weight
25 Gram/Square Meter
Melt Blown Fabric Quality
Pfe95+ and Bfe99+
Certificate
Ce Certificate
Melt Blown Cloth Use
Medical Mask, N95 Mask, Filter Material
Melt Blown Mold
Spraying Mold
Transport Package
Film Wrapping, Wooden Case, Strong Pallet
Specification
800mm
Trademark
Tongsan
Origin
China
HS Code
84772090
Production Capacity
10 Sets/Month

Product Description

PP melt blown extrusion line for making filter fabric
Models 600mm line 800mm line 1200mm line 1600mm line
Extruder Size 65/30 75/30 90/30 105/30
Melt blown Fabric Width 600mm 800mm 1200mm 1600mm
Main motor power 22KW 30KW 55KW 75KW
Power Consumption 65KWH 75KWH 100KWH 120KWH
Machine Length 12 m 12m 15m 16m
Production capacity 350-450kg/day 400-500kg/day 900-1000kg/day 1200-1500kg/day

Tongsan PP melt blown machine make high quality fabric
800mm PP Melt Blown Extrusion Line for Making Filter Fabric
 

Quality of Tongsan PP melt blown fabric making machine

1, The filtrability of PP melt blown fabric made by our machine can be more than PFE95+.
2, The fltrability of PP melt blown fabric made by our machine is very stably to be PFE95+ even tested after many days.
3, our machine can make stably production for high quality PP melt blown fabric with filtrability more than PFE95+
 
 
PP melt blown fabric production line Turkey service
No.
Name
Number
1
Single screw extruder
1 set
2
Network changer
1 set
3
Melt metering pump
1 set
4
Head die and spinneret
1 set
5
Hot air systems
1 set
6
Networking machines
1 set
7
Electrostatic processor
1 set
8
Automatic cutting and rewinder (friction type)
1 set
9
Vacuum burner
1 set
10
Ultrasonic cleaning machine
1 set
800mm PP Melt Blown Extrusion Line for Making Filter Fabric

800mm PP melt blown fabric making machine Pictures
1, Material auto mixing and feeding machine
the mixer is fully made by stainless steel.
the auto feeding is by vacuum suction
the hopper with drying fuction
800mm PP Melt Blown Extrusion Line for Making Filter Fabric
 
2, SJ65/30 Extruder machine
Special design screw for PP melt blown
Aluminum high quality heater
special water cooling design for feeding zone
800mm PP Melt Blown Extrusion Line for Making Filter Fabric
 
3, hydraulic screen changer
automatic screen changer
no leaking material
800mm PP Melt Blown Extrusion Line for Making Filter Fabric
 
4, melt metering pump
Special designed for PP melt blown fabric material
Accurate flow control
800mm PP Melt Blown Extrusion Line for Making Filter Fabric
 
5, Die head and Spinneret plate
high quality mold material
hole of Spinneret: 0.25mm
Connection type: down spraying
Fabric width: 600mm
800mm PP Melt Blown Extrusion Line for Making Filter Fabric
 
6, Fabric forming machine 
Forming type: Mesh belt forming
Width of belt: 1000mm
Machine height adjustment: motor lifting
Machine moving method: wheels moving
800mm PP Melt Blown Extrusion Line for Making Filter Fabric
 
7, Roost blower
Strong power: 37 KW
Low noise with noise insulation system
Safety operation with pressure adjustment
800mm PP Melt Blown Extrusion Line for Making Filter Fabric
 
 
8, Air heating device
Fast heating system: 60kw
Temperature control system: automatic
Big air tank with heat insulation
800mm PP Melt Blown Extrusion Line for Making Filter Fabric
 
9, electrostatic device
strong electrostatic: 100KV
Double faces processing
double times for each face
800mm PP Melt Blown Extrusion Line for Making Filter Fabric
 
10,auto online split cutting machine
Online automatic splitting
splitting width: adjustable
quantity of knives: 3-4 pcs
11, winding machine
max winding width: 800mm
max winding diameter: 500mm
winding type: automatic winding
easy change winding rolls
800mm PP Melt Blown Extrusion Line for Making Filter Fabric
12, Electric control system
ABB inverter control
Siemens contractor
Omron temperature control
Siemens PLC system is optional
We have many sets of PP melt blown fabric making machines in stock for sale, all has tested to reach PFE95+
 
PP melt blown fabric application
Melt-blown non-woven fabric is a kind of rapid development in the production of non-woven fabric. It is known as the one-step polymer production process with the shortest process abroad. Its products have many obvious advantages such as high filtration efficiency, low resistance, flexibility, and the network can bind and bond itself. Therefore, it is widely used in various countries, and its main uses are medium-efficiency and sub-efficiency filtration, including air filtration and acid destruction. Liquid filtration food hygiene filtration, industrial dust mask manufacturing, etc., in addition, can also be used as medical and hygiene products, industrial precision wipes, thermal insulation materials, oil-absorbing materials, battery separators, imitation leather base cloth and so on. In many ways, its performance is better than similar products of traditional textiles. With the continuous development of post-processing technology, the application fields of melt-blown non-woven fabrics will be more extensive.
1. Application in the field of air purification Used in air purifiers, as a sub-efficient and efficient air filter element, and for coarse and medium-efficiency air filtration at large flow rates. It has the advantages of low resistance, high strength, excellent acid and alkali resistance, corrosion resistance, stable efficiency, long service life and low price. There is no fluff in the gas purified by the filter.
2. Application in the field of medical and health The dust-proof mouth made of melt-blown cloth has small breathing resistance, no sulking, and the dust-proof efficiency is as high as 99%. It is widely used in hospitals, food processing, mines and other workplaces that require dust and anti-bacterial products after special treatment. The anti-inflammatory and analgesic film made has good breathability, no toxic and side effects, and is easy to use. SMS products combined with spunbond cloth are widely used in the production of sanitary products such as surgical clothes and hats.
3. Liquid filter material and battery separator Polypropylene meltblown cloth is used to filter acidic and alkaline liquids, oil, oil, etc. It has very good performance, has been regarded as a good separator material by the battery industry at home and abroad, and has been widely used, not only reduces battery costs, The process is simplified, and the weight and volume of the battery are greatly reduced.
4. Oil-absorbing materials and industrial wipes Various oil-absorbing materials made of polypropylene melt-blown cloth can absorb oil up to 14-15 times its own weight. It is widely used in environmental protection projects and oil-water separation projects. In addition, it can be used as a clean material for oil and dust in industrial production. These applications have fully utilized the characteristics of polypropylene itself and the adsorption of ultrafine fibers produced by meltblown.
5. Warm materials The average diameter of melt-blown ultrafine fibers is between 0.5 and 5m, the specific surface area is large, a large number of fine pores are formed in the cloth, and the porosity is high. A large amount of air is stored in this structure, which can effectively prevent heat loss, and has excellent thermal insulation, and is widely used in the production of clothing and various insulation materials. Such as leather jackets, ski shirts, cold clothes, cotton village cloth, etc., it has the advantages of light weight, warmth, no moisture absorption, good breathability, no moldy rotten.
 
FAQ
1, DO YOU PROVIDE OEM SERVICE?
we accept OEM order to design the machine according to customer's special requirements.

2, HOW CAN I GET THE TECHNICAL PARAMETERS?
Please contact us for sending you detailed quotation with technical parameters

3, WHAT IS THE  WARRANTY TERMS?
3.1 WARRANTY PERIOD: 12 MONTHS, STARTING FROM THE FIRST DAY OF RUNNING MACHINES IN CUSTOMER'S WAREHOUSE
3.2 SELLER SHALL GRANT: SERVICES AND SPARE PARTS, FREE-OF-CHARGE SERVICE THROUGHOUT THE ENTIRE EQUIPMENT WARRANTY PERIOD.
3.3 LIFELONG SERVICE: THE SELLER SHOULD PROVIDE LIFELONG SERVICE FOR THE SOLD GOODS, THE BUYER PAY FOR NEEDED SPARE PARTS AFTER THE 12MONTHS WARRANTY TERMS.

4, WHAT IS THE DELIVERY CONDITIONS?
4.1 DELIVERY CONDITION: FOB QINGDAO PORT.
4.2 DELIVERY TERM: WITHIN 45 WORKING DAYS AFTER RECEIPT OF  ADVANCED PAYMENT, THE SELLER SHOULD INFORM THE BUYER TO DO INSPECTION. THE SELLER SHOULD FINISH PACKING OF GOODS AND READY FOR SHIPMENT WITHIN 15 WORKING DAYS AFTER THE SELLER RECEIPT THE FULL PAYMENT.
4.3 SUPERVISION OF LOADING:THE SELLER SHOULD INFORM THE BUYER EXACTLING LOADING TIME, THE BUYER SHOULD ARRANGE FOR SUPERVISION OF LOADING.

5, WHAT IS THE PAYMENT TERMS?
5.1 INSTALLMENT I: 30% OF TOTAL PAYMENT TO BE PAID AT ADVANCE
5.2 INSTALLMENT II: THE BALANCE 70% OF TOTAL PAYMENT TO BE PAID BY TT OR LC AT SIGHT

6, HOW TO DO THE INSPECTION WORK BEFORE SHIPMENT?
WHEN THE MACHINE FINISHED, THE SELLER SHOULD INFORM THE BUYER TO DO INSPECTION BEFORE SHIPMENT, THE SELLER GUARANTY GOOD PERFORMANCE OF ALL THE SOLD GOODS.THE SELLER UNDERTAKE THE MATERIAL COST  FOR THE MACHINE INSPECTION IN SELLER'S FACTORY. THE BUYER SHOULD COME TO SELLER'S FACTORY TO DO THE INSPECTION WORK, OR THE BUYER COULD ENTRUST ANY THIRD PARTT TO COME TO SELLER'S FACTORY TO DO THE INSPECTION WORK.

7, HOW TO DO THE INSTALLATION AND EQUIPMENT COMMISSIONING?
IF THE BUYER REQUIRES, THE SELLER SHOULD SEND TECHNICIAN TEAM TO BUYER'S FACTORY FOR INSTALLATION AND TESTING THE WHOLE LINE, AND THE BUYER SHOULD UNDERTAKE THE WHOLE FOOD/PLACE AND ROUND TICKETS (AIRPLANE, FOOD, HOTEL, AND SO ON), AND PAY SALARY TO ENGINEER FOR 80 USD/DAY/ENGINEER.

PS: Above Items are discussable according to customer's special requirements.

 

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