1,Main extruder
Extruder type: Conical double screw extruder
Model: SJMS 65/132
Motor: 37kw
feeder: Auto feeding
2,Mold for PVC WPC wall panel
Die head: one set
calibrators: three pieces
Mold heating: one set four pieces
water tank: one piece
3,Cooling and calibranting machine
Cooling type: vacuum cooling and water cooling
Cooling machine length: 6 meters
water pump: 1 set
vacuum pump: 1 set
4,Haul off machine
Double track: rubber material
Power: 2.2kw
Window glass: moveable
5,Cutting machine
Cutting power: 1.1kw
Cutting by automatical control
Length fixed as required, adjustable
PVC WPC wall panel making process
1,Raw material mixer
Function:Mixing all raw materials together by hot mixer and so then can compound well,then cooling by the cold mixer prevent reaction.
Working process:Automatic loading feeder--6-10min hot mixing--10-15min cooling
In order to avoid pollution, the mixer needs to be alone in a room. In addition, the mixed raw materials can be stored in silos, then transported directly from the silo to the extruder.
2,PVC wall panel profiles extrusion line
Function and working process:
Automatic loading ----Conical double screw extruder ---die mould---calibrator platform cooling----haul off device---Automatic cutting machine---Productus stacker
Special design screw for PVC powder extrusion,SIEMENS brand motor,famous brand gear box,with automatic loading and feeder
In order to cooling the products well,adopt the cauum pump and water pump,two sets water tank.All parts contact with water are made by stainless steell.
The haul off device clamped the products by the rubber block, then the movement of the rubber block pulls the product forward.
Automatic cutting machine can customized cut the final products at the required length .
It has the functions of measuring cutting and accumulative counting.It adopt with the dust collector avoid pollution.
Carry and support the cutted final product, and then arrange neatly.
Made of stainless steel, the slide rail is equipped with a rubber protective layer.
3,PVC wall panel mould
We can design the mold according your requirments,mould material: 3cr17,the special high-quality mold steel
We offer the mold for 60 /65/80/85 series PVC window and doors,the co-extrusion type for ASA surface and sealing rubber.
4,PVC WPC wall panel surface treatment machine
Ceiling surface treatment mainly includes three types: film coating, rolling coating and spraying, among which the film-coated board is the best.
The surface treatment and process of the film-covered board are the same as the pre-coated board, except that the surface of the film-covered board is (PVC film). The surface of the film-covered board is adhered firmly, without wrinkles, scratches, or falling off.
5,SWP360 Plastic crusher
The crusher used to recycling the waste products ,then cutting them into small flakes.
6,SMW-500 high speed PVC Grinding machine
The high speed PVC grinding machine used to milling the PVC flakes into powder,so the waste PVC products can be recycled use.
7,20HP Water chiller :HANGKANG ANGES brand,famous compressor
Cooling the recycle water which used to cooling the products,
so it can increace the production speed and get good products surface.
8,30A air compressor
Provide the air to the mold,cylinder for haul off device,cutter,and stacker
Advantage and instalation for PVC WPC Wll Panel
Nowadays, when decorating the room, most of them no longer blindly choose whitewashing walls, but prefer to decorate with various shapes and colorful wall panels. For example, the application of wood-plastic wall panels in life is more Extensively, it not only changes the previous decoration style, but also does not have to worry about the dirt on the wall being difficult to remove
I, the advantages of wood-plastic wall panels
1. Waterproof, moisture-proof, insect-proof
Relatively speaking, the service life of this type of product will be longer than that of solid wood. Its biggest feature is waterproof, moisture-proof, and insect-proof, so it effectively solves the problem of easy rot and swelling after absorbing water in humid and watery environments. The problem can be used in environments where traditional wood products cannot be used.
2. Rich colors and strong plasticity
The color series of this kind of products is very rich, so there is a lot of room for users to choose, and at the same time, they can customize the desired color according to their own preferences, which fully reflects the personalized style, especially some young people like this Decoration method.
3. High environmental protection and strong fire resistance
Judging from the materials currently selected by the public, most of them pay more attention to the environmental performance of the products, and the wood-plastic board does not contain benzene, and the formaldehyde content is 0.2, which is lower than the EO grade standard. It is the European graded environmental protection standard and can be recycled. It saves the amount of wood used and is suitable for the national policy of sustainable development. In addition, it has strong fire resistance, self-extinguishing in case of fire, and does not produce any toxic gas.
4. Simple installation and good sound absorption
For the installation of this type of product, there is no need for overly complex processes, which effectively saves operating time and costs. At the same time, it has good machinability. For example, ordering, planing, sawing, drilling can be easily achieved, and its sound absorption The effect is good, the energy-saving performance is good, and the indoor energy saving is as high as 30%.
II, the disadvantages of wood-plastic wall panels
Although this type of product has many good properties, it also has many shortcomings, such as brittle texture, insufficient toughness, and low impact resistance. Therefore, during use, avoid heavy impacts during storage and transportation. , During the installation process, pay attention to proper handling to prevent it from falling from a high place and being damaged.
III, wood-plastic wallboard installation method
Before starting construction, first check the model and size of the product, and whether there is damage to the surface, and then prepare the relevant tools for installation, and then drill holes with an electric drill according to the installation diagram, and then install the wood-plastic keel on the ground and use self-tapping Fix with screws to make it consistent with the surface of the wood-plastic wallboard. Finally, at the beginning and end of laying, fix the wood-plastic wallboard and the keel with screws, and use the plastic buckle at the junction of the other wood-plastic wallboard and the keel Check whether it is firmly connected.